Professional Experience Summary 19 years’ total experience in Refinery, Petrochemical Complex and Oil & Gas and Plastics Processing in the field of:
- Overall & Unit Process Design Basis preparation.
- Providing process input in Basic Engineering Design Data.
- Process Design Criteria & philosophies preparation e.g. ESD, Flare Relief & Blowdown, Overpressure Protection, Isolation & Venting, Draining, Process & Utilities operating & control, start-up & shutdown.
- Steady State Simulation (Basic).
- Process engineering calculations e.g. line hydraulics, line sizing, process calculations & notes, utilities balances, • BFD (Block Flow Diagram), HMB (Heat & Material Balance), PFD (Process Flow Diagram) and P&ID (Process & Instrumentation Diagram), Process Safeguarding Flow Diagram (PSFD), C & E Diagram (Cause & Effect Diagram) preparation, development and review.
- Preparation & development of Plant operating manuals, operational test procedures of refineries & petrochemicals plants • Process Equipment, Packages sizing and PDS (Process Data Sheet) & Duty Specification Preparation e.g. two phases or three phase separators, KOD (flare & other Knock Out Drum), pumps, compressors, process and utility packages, analysers, control valves, flow, temperature, level & pressure instruments, on-off valves, MOV (motor operated valve), PSV (pressure safety valves) • Reports preparation & validation e.g. process feasibility & study report, process & utilities units or systems adequacy, Utilities Units or Systems Integration • Process & Utilities Summaries preparations e.g.
Equipment
List, Line List, Catalyst & Chemical Summary, Utilities Summary, Effluent & Emission Summaries, Fluid List Summary, Process Safeguarding Memorandum, Tie-ins List, Alarm & Trip Summary, Relief Load Summary • HAZOP & Model Review Participation, • Client comments validation & implementation • Vendor document process review • Site Engineering Request validation & implementation, • Critical piping isometrics checking.
- Pre-Commissioning & Commissioning in refineries and petrochemicals plants e.g. mechanical completion verification and systematic conformity check (e.g. punch listing & closing), piping & equipment cleaning / flushing, catalyst loading, control system soft & hard checking, FAT (factory acceptance test), SAT (site acceptance test), operations test (solo, no-load, load trial with dummy or equivalent or testing fluid), fired heater refractory dry-out, system proving plans preparation and system proving activities (e.g. mechanical run test), PSSR (pre-startup safety review), steam-out & Nitrogen purging, feed cut-in, cold circulation, hot circulation, temperature and flow ramp-up, pant starup.
- Experiences in refineries petrochemicals plants operation startup & shutdown stabilization & optimization, trouble shooting, & emergency handling etc e.g. worked as shift field engineer & shift supervisor, DCS, console control room operator • Standard operating procedures development.
- Permit to work system knowledge & experiences in refineries & petrochemical plant.
- Permit issuer and approver authorization in refineries plants.