Hulikani Nyathi

Highly skilled Industrial Electrician/Automation Technician with 19 years of experience in industrial, commercial and manufacturing environments, including regulated cGMP settings. Strong background in electrical maintenance, installation & Proven ability to troubleshoot complex systems, reduce downtime, and support continuous production. Experienced team leader with a strong commitment to safety, compliance, and preventative maintenance.

Electrical Maintenance Technician (Warranty) at Alstom (2025-11 – 2026-04)

• Electrical & mechanical coupling of the BEMU train
• Fault diagnosis on the electrical infrastructure using specialised software
• Performing testing & commissioning of train operational systems
• Configuring, setting up & software loading for EVC, brakes and CVS
• Train tracker (Eurobalise) installation, software and commissioning
• Maintenance of the DART 90000 class BEMU & EMU fleets
• Carried out fault finding on in-service vehicles, supporting rapid return-to-service operations
• Utilised onboard diagnostic systems and computer-based tools to identify root causes of failures
• Carried out component replacement, upgrades, and refurbishment of rolling stock systems
• Completed maintenance records, inspection reports, and defect logs in line with quality procedures

Automation Technician at Jabil Healthcare (2025-07 – 2025-11)

• Maintained and troubleshot automated manufacturing equipment to maximise uptime and production efficiency
• Diagnosed and resolved faults using Siemens PLC and Allen-Bradley PLC systems
• Performed preventive and corrective maintenance on electro-mechanical, pneumatic, and robotic systems
• Supported operation and fault-finding of industrial robotics systems in high-volume production environments
• Utilised Banner Vision Systems for inspection, alignment, and quality control processes
• Performed installation, commissioning, and validation of automated equipment
• Collaborated with engineering and production teams to troubleshoot and optimise machine performance
• Maintained accurate technical documentation, maintenance logs, and spare parts records

Process Technician at Johnson & Johnson (2023-07 – 2025-07)

• Operated and supported high-volume automated manufacturing lines in a GMP-regulated medical device environment
• Troubleshot and optimised equipment using PLC systems machine onboard systems to maintain process stability
• Performed fault finding on servo-driven systems, including motors, drives, and motion control applications
• Supported operation and troubleshooting of industrial robotic systems for material handling and assembly processes
• Utilised machine vision systems for inspection, alignment, and quality assurance
• Diagnosed issues across electrical, mechanical, pneumatic, and automated systems to minimise downtime
• Conducted real-time process adjustments to maintain yield, cycle time, and output targets
• Performed preventive and corrective maintenance on automated production equipment

Maintenance Electrician at MCC Labels (2012-12 – 2025-06)

• Installed, maintained, and repaired electrical systems on printing and packaging machinery
• Designed and updated electrical schematics for retrofitted machines
• Installed and configured AC & DC servo drives
• Built and installed control panels for the press water cooling system
• Diagnosed and repaired faults on servo-driven motors and motion control systems used in high-speed printing presses
• Maintained and troubleshot industrial printing equipment (flexographic/gravure presses, cutters, rewinders)
• Conducted calibration of temperature, speed, and pressure control systems to ensure process accuracy and product quality
• Calibrated and verified sensors, transmitters, and control instruments used in automated production processes
• Ensured compliance with electrical safety standards and isolation (LOTO) procedures

Electrician at Fastmove Electrical (2009-10 – 2012-11)

• Installed and maintained oil- and coal-fired steam boiler systems in industrial environments
• Carried out electrical installation and wiring of control panels for boiler and auxiliary systems
• Installed, tested, and commissioned electric motors and drive systems for pumps, FD & ID fans and stokers
• Performed high-voltage cable fault finding and repairs to restore power distribution systems
• Diagnosed faults across electrical, control, and power systems to minimise downtime
• Interpreted electrical schematics, panel layouts, and wiring diagrams for installation and troubleshooting
• Conducted preventive and corrective maintenance on boilers, motors, and associated electrical equipment

Electrician at Delta Beverages (2007-10 – 2009-10)

• Performed electrical maintenance across brewhouse, boiler house, water treatment plant, CO₂ plant, and bottling lines
• Troubleshot and maintained Siemens PLC-controlled systems to ensure continuous production
• Diagnosed and repaired faults on Danfoss drives (VFDs) and motor control systems
• Maintained and fault-found on three-phase motors, including pumps, conveyors, compressors, and agitators
• Worked with pneumatic systems, including valves, actuators, and air supply systems used in automation
• Installed, calibrated, and troubleshot industrial sensors (proximity, pressure, temperature, level)
• Conducted preventive and corrective maintenance to minimise downtime across production and utilities
• Supported operation and troubleshooting of high-speed bottling lines (beer and soft drinks)
• Diagnosed faults across electrical, control, and process systems to maintain plant efficiency
• Interpreted electrical schematics, P&IDs, and control drawings for maintenance and fault finding

Diploma in Electrical Engineering – University of South Africa (2025)

Level 6 Certificate in Industrial Instrument Calibration – Griffiths College Ireland (2024)

National Certificate in Electrical Power Engineering – Kwekwe Polytechnic College (2004)

Apprenticeship in Electrical – Delta Beverages (2003 – 2007)