Quality Assurance Manager at Stylex Collection Ltd. (TNZ Group), Bangladesh (2004 – Present)
Lead overall quality assurance and production control for knit and woven garments across men's, ladies', and kids' divisions.
- Independently conduct Pilot Run, Inline, DUPRO, Pre-Final, and Final Random Inspection (FRI) as per buyer AQL standards.
- Ensure full compliance with buyer quality manuals, testing requirements, and approval procedures.
- Manage fabric inspection using the 4-Point System, including GSM, shrinkage, shade, twisting, and dimensional stability.
- Oversee sample development and approval (Lab-Dip, Fit Sample, PP Sample, Photo Sample, Trims & Accessories).
- Monitor cutting, sewing, finishing, packing, labeling, and carton marking to ensure right-first-time quality.
- Identify defects, perform root cause analysis, and implement corrective and preventive action plans (CAPA).
- Coordinate closely with buyers, merchandising, production, and suppliers to ensure smooth order execution.
- Maintain inspection reports, quality documentation, and production tracking using Excel-based systems.
- Ensure on-time shipment with correct quality, quantity, and compliance.
- Lead and manage quality assurance activities for knit and woven garments across all production stages.
- Conduct Pilot Run, Inline, DUPRO, Pre-Final, and Final Random Inspection (FRI) independently as per buyer AQL standards.
- Ensure full compliance with buyer quality manuals, technical files, and testing requirements.
- Perform fabric inspection using the 4-Point System, including GSM, shade, shrinkage, twisting, and dimensional stability.
- Oversee sample development and approval processes (Lab-Dip, Fit Sample, PP Sample, Photo Sample, Trims & Accessories).
- Monitor cutting, sewing, finishing, packing, labeling, barcode, and carton marking to ensure right-first-time quality.
- Identify defects, conduct root cause analysis, and implement corrective and preventive action plans (CAPA).
- Coordinate closely with buyers, merchandising, production, and suppliers to ensure smooth execution of orders.
- Maintain quality documentation, inspection reports, and production records using Excel-based systems.
- Ensure on-time shipment with correct quality, quantity, and buyer compliance.
- Train and guide QC teams to improve quality awareness and production efficiency.
- Take proactive actions to prevent recurring defects and reduce rejection rates during production.
- Execute end-to-end quality planning and control activities from sample development to final shipment.
- Lead pilot run, inline, DUPRO, pre-final, and final inspections in accordance with buyer AQL standards.
- Monitor yarn, fabric, trims, and accessories flow, ensuring material compliance before bulk production.
- Review and approve lab-dip, fit, PP, photo samples, size sets, and trims as per buyer requirements.
- Analyze fabric test results (GSM, shrinkage, shade, dimensional stability) and ensure corrective action.
- Conduct risk assessment and root cause analysis to prevent recurring quality issues.
- Coordinate cross-functional teams (merchandising, production, QC, suppliers) for smooth order execution.
- Ensure process discipline in cutting, sewing, finishing, packing, and labeling stages.
- Maintain accurate quality reports, CAPA records, and production data for buyer review.
- Drive continuous improvement initiatives to enhance quality performance and shipment reliability.
- Act as the primary quality contact for international buyers throughout order execution.
- Interpret and implement buyer quality manuals, technical files, and compliance requirements.
- Communicate effectively with buyers regarding quality status, inspection results, and corrective actions.
- Manage sample approvals including lab-dip, fit, PP, photo samples, and trims.
- Coordinate buyer audits, factory visits, and final inspections.
- Address buyer feedback professionally and ensure timely corrective and preventive actions (CAPA).
- Prepare and share quality reports, test results, and inspection documentation.
- Support merchandising and production teams to meet buyer expectations, delivery timelines, and quality standards.
- Build and maintain strong working relationships with buyers through transparent communication and reliability.
QA Officer at Vista Corporation (Spain & Bangladesh Joint Venture) (2005 – 2009)
- Conducted inline and final inspections for knit & woven garments.
- Coordinated with buyer QC teams and factory production units.
- Ensured compliance with buyer quality standards and reporting.
QA / QC Officer at Mark Designers Ltd.
2 Years
QA / QC Officer at The Immaculate Pvt. Ltd.
3 Years
QC Officer at Evince Group
2 Years
QC Officer at Texcl Ltd. (Tusaka Group)
2 Years
- Performed cutting, sewing, finishing, and final inspections.
- Supported production teams to improve quality and reduce defects.
- Maintained quality records and inspection reports.
