Md Mohammad Ali

Licensed High/Medium/Low Voltage Electrical Professional with 10 years of robust hands-on and supervisory experience in heavy industrial plants, substations, and power distribution systems. Expert in operating, testing, and troubleshooting 13.8kV/11kV/440V assets, including GIS/AIS switchgear, transformers, and protection relays. Deeply skilled in heavy industrial cabling (up to 350 sq.mm) and high-power generation systems.

Certified OSH expert committed to absolute zero-injury safety, combining robust engineering theory with exhaustive field execution skills.

High Voltage Technician / Electrical Maintenance Lead at SAUDI ALUMINUM CASTING (2025-12 – Present)

• Execute daily predictive, preventive, and corrective maintenance for heavy industrial plant facilities, directly managing 13.8kV high-voltage switchgear, sub-stations, power transformers, MCCs, VFDs, and induction furnaces.
• Perform rapid fault analysis and troubleshooting during critical electrical breakdowns, minimizing plant production loss by 95% through structured, root-cause diagnostic protocols.
• Utilize specialized test equipment (Meggers, Fluke meters, HART communicators, RTD/TC calibrators) to test relays, check insulation resistance, and verify instrumentation loop integrity.
• Draft technical reports and log detailed preventive maintenance activities, failure root-causes, and spare parts consumption into the SAP CMMS database to ensure complete organizational transparency.
• Develop and update electrical preventive maintenance procedures, Safe Work Method Statements (SWIMs), and Job Safety Analyses (JSAs) in alignment with site MOC guidelines.
• Supervise external contractor teams during equipment overhauls and minor plant shutdowns; conduct mandatory daily toolbox talks and enforce strict Lockout/Tagout (LOTO) and PTW policies.

Site Maintenance Assistant (Electrical) at UNITED NATIONS WORLD FOOD PROGRAMME (UN WFP) (2020-05 – 2025-12)

• Led daily electrical operations, emergency restorations, and scheduled maintenance across plant-wide power distribution setups, 11kV distribution lines, and industrial facilities.
• Executed heavy-duty power infrastructure connections, including the successful jointing, termination, and routing of 350 sq.mm cabling to establish main power for a major 2400 kVA standby generator setup.
• Managed 11kV/440V diesel generators, complex synchronization systems, control panels, automatic voltage regulators (AVR), continuous UPS systems, and battery banks.
• Served as primary safety and technical coordinator, conducting hands-on validation reviews, electrical diagnostic walkthroughs, and technical spare parts management.

Electrical Maintenance Technician at LE MÉRIDIEN (2017-06 – 2020-04)

• Performed daily inspection, preventive maintenance, and fault tracking on low-voltage/medium-voltage switchgears, Main Distribution Boards (MDB), Sub Distribution Boards (SDB), and emergency backup systems.
• Utilized insulation testers and multimeters to execute routine compliance checks, ensuring electrical parameters remained secure across all continuous operational circuits.
• Performed daily inspection, preventive maintenance, and fault repair on low-voltage switchgears, MCC panels, emergency backup generators, plant lighting, and central HVAC electrical heater systems.
• Maintained neat, compliant workshop areas and equipment logbooks, adhering strictly to plant EH&S rules and standard operating procedures.

Bachelor of Science (B.Sc.) in Electrical and Electronic Engineering (EEE) – Manarat International University (2018 – 2021)

Post Graduate Diploma in Occupational Safety and Health (PGD-OSH) – World Academy of Research and Development

Professional Field Training in Industrial Automation (PLC, VFD, HMI) – Bangladesh Automation Technology