Usman bin Afzal

Dedicated and safety-focused Process Operator and Kiln CCR Operator with practical experience in LNG/gas processing operations and cement manufacturing processes. Skilled in DCS/Equipment monitoring, process troubleshooting, equipment operation, process optimization, plant startup/shutdown, and HSE compliance. Experienced in operating separators, compressors, pumps, dehydration systems, kilns, coal mills, and auxiliary systems while ensuring operational efficiency, product quality, and safe work practices.

Coal Mill & Kiln CCR Operator - Bestway Cement Limited (BCL)

(2024-07 - 2026-07)

• Operated and monitored kiln, coal mill, and preheater systems through Central Control Room (CCR).
• Controlled kiln feed, airflow, fuel rate, temperature, and pressure to maintain stable operations.
• Monitored process parameters through DCS and implemented corrective actions when required.
• Optimized fuel and power consumption while maintaining production targets and clinker quality.
• Coordinated with field operators and maintenance teams for inspections and troubleshooting.
• Supported safe kiln startup, shutdown, and emergency handling procedures.
• Maintained production reports, shift handover logs, and operational records.
• Ensured compliance with HSE procedures and environmental standards.

Plant & Process Operator - Oil & Gas Development Company Limited (OGDCL) - Kohat OGDCL Nashpa Oil & LPG Plant

(2023-11 - 2023-12)

internship

• Operated and monitored LNG and gas processing units including 3-phase separators.
• Controlled crude stabilization column to maintain required RVP specifications.
• Monitored pressure, temperature, flow rate, and liquid levels for stable operations.
• Operated glycol dehydration systems for gas moisture removal.
• Performed startup and shutdown procedures according to SOPs.
• Ensured compliance with HSE policies, PTW, and LOTO procedures.
• Responded to alarms, trips, and emergency shutdown (ESD) situations.
• Conducted routine equipment inspections and reported abnormalities.
• Maintained operational logs, shift reports, and process records accurately.
• Coordinated with maintenance teams during troubleshooting and equipment isolation.

Diploma of Associate Engineering - Petrochemical Technology - Government Polytechnic Institute, Mardan (2021 - 2023)

Matric (SSC) - Science - Fauji Foundation Model School, Mardan (2019 - 2020)