CNC Programmer/Machinist - Hawk Machine Works - Edmonton, AB
(2024-01 - 2024-06)
- Generated Multi-Axis programs using Siemens controllers on CNC Mills and Lathes, consistently minimizing lead times.
- Developed "First-off" sheets and optimized CNC part setups to facilitate seamless mass-production for other operators.
- Utilized precise gauges and Coordinate Measuring Machines (CMM) to rigorously verify part quality against customer blueprint specifications.
- Documented and submitted comprehensive shift summaries tracking key shop metrics, including total parts produced, scrap rates, and downtime.
- Actively contributed to the company safety committee and organized group meetings as a registered first aider.
CNC Programmer/Machinist - Exakt Industries - Edmonton, AB
(2023-06 - 2023-11)
- Operated and programmed Haas milling machines, performing complex 4-axis milling and surface operations.
- Utilized GibbsCAM programming to create efficient, standardized manufacturing programs for mass-produced oil and gas components.
- Edited G-codes in real-time to fine-tune machining processes, integrate probing cycles, and adjust wear offsets to hit precise dimensional specifications.
- Conducted first-off inspections using precision tools (verniers, micrometers, height gauges) to ensure exact blueprint adherence.
- Managed and organized a standardized tool library to optimize machine shop workflow and overall efficiency.
- Maintained detailed production sheets to document key manufacturing metrics and ensure complete process traceability.
Design Manufacturing Engineer - Tech-Pre Solutions Inc. - Whitchurch-Stouffville, ON
(2017-11 - 2022-11)
- Developed conceptual gauge designs for automotive seat assemblies using SOLIDWORKS, analyzing math data and datum structures to maximize efficiency.
- Managed a high-performing team of 8 to design and build precision inspection gauges under tight timeline and budgetary constraints.
- Trained 8 team members on SOLIDWORKS CAM's "3D Mill Strategies," successfully automating CNC programming and significantly reducing process times.
- Collaborated closely with CNC machinists to streamline machining workflows, reducing lead times and enhancing product delivery efficiency.
- Modified G-codes in real-time for FANUC, YASNAC, and Mitsubishi M70 controllers across diverse milling machinery.
- Standardized tool libraries to reduce tooling procurement costs and extend the service life of solid carbide finishing tools.
- Authored Gage R&R reports, Excel/PowerPoint fixture work instructions, and compliance documentation prior to gauge shipment.
- Created robust preventive maintenance routines for CNC milling machines, lathes, and manual shop equipment to improve operational reliability.
- Led technical alignment meetings with client design, purchasing, and manufacturing teams to secure purchase orders.
Graduate Engineer Apprentice - Apollo Tyres Ltd. - Perambra, Kerala, India
(2015-04 - 2015-12)
- Conducted technical breakdown analyses and troubleshooting for complex tire-building machinery, enhancing overall equipment reliability.
- Developed and deployed time-based maintenance tasks and PM schedules to maximize machine uptime.
- Managed spare parts inventory through SAP to streamline maintenance planning, scheduling, and inspections.
- Launched 5S, Statistical Process Control (SPC), and Kaizen initiatives on the shop floor, driving measurable gains in output and product quality.
- Collaborated with cross-functional maintenance teams to meet production targets, reduce scrap, and perform root-cause analyses using WHY-WHY and Pareto techniques.
- Ensured absolute compliance with environmental, health, and safety regulations through effective shop floor material management.
