ALUMINUM WINDOW DESIGNS (AWD)
-PROCESS ENGINEER
March 2022 - Current
- Generated hard savings of $116,065 in reduced labor cost and ROI within the first 2 years by installation 3 laser cutting machines and an FDM Machine.
- Coordinated single flow line techniques for sheet metal fabrication and assembly resulting in 37% production improvement, effective preventive maintenance, and increased shop floor safety.
- Participated in Concurrent Engineering with various plant locations including design and process FMEA emphasizing stress, temperature and material analysis.
LEAR CORPORATION
CONTROLS ENGINEER
February 2021 - March 2022
- Lead kaizen implementation project team to improve overall equipment effectiveness, quality (90%), throughput (74%) and safety for Lear Corp.
- Designed and implemented automation solutions using Allen Bradley PLCs, resulting in a 20% increase in production efficiency and cost savings of $75,000 annually.
- Implemented a production model to modify SOP, resulting in an efficiency increase (+14%) and an additional reduction in annual direct labor costs ($40,000).
- Collaborated with maintenance teams to develop preventive maintenance schedules, reducing equipment breakdowns by 25%.
TC TRANSCONTINENTAL
PRODUCT DESIGN ENGINEER
September 2020 - December 2020
- Collaborated with senior management on process redesign efforts, resulting in a 25% increase in productivity, a 30% improvement in quality, and a 20% reduction in manufacturing waste.
- Designed shop floor fixtures and partial automation tools using AutoCAD and SolidWorks, resulting in a 15% reduction in manufacturing cycle time.
RIVIAN AUTOMOTIVE C/O ONTARIO TECH
JUNIOR DESIGNER
May 2020 - September 2020
- Applied Lean Six Sigma methodologies and DOE in the completion of capital projects.
- Redesigned part install jig using Solidworks which improved cycle time by 50% and improved station ergonomic impact (score of 43 to 15 on job hazard analysis).
- Acted as a critical member of a process improvement team that implemented a non conformance part reduction (35%) in the body and stamp shop.
- Ensured that the design of the equipment met the applicable specification requirements including IATF 16949, AEC-QEC100, and AEC-Q200.
