Sahil Bihana

Results-driven Electroplating, Production & Surface Finishing Professional with over 5 years of hands-on expertise in managing Laboratory Operations, Chemical Analysis, Production Supervision, and Quality Assurance across fully automated plating lines. Specialization in sustainable, eco-friendly plating technologies (Atotech Trichrome Plus & Black) aligned with stringent international environmental regulations. Proven track record in monitoring SCADA/PLC interfaces, troubleshooting automated transporter/hoist systems, and optimizing shop-floor production workflows for high-volume automotive & sanitary components (grills, logos, bath fittings).

Expert in executing advanced testing methodologies (CASS, STEP, Porosity) under global quality frameworks (ISO 9001 / IATF 16949). Available to relocate internationally with a short notice period.

Lab Incharge & Production Supervisor at S.P.P. Galvano Plast LLP (2023-08 – Present)

Promoted from Lab Assistant to Lab Incharge & Production Supervisor based on exceptional technical skills, floor leadership, and operational excellence. Manage comprehensive laboratory operations and oversee production on fully automated ABS plating lines specializing in automotive parts (grills, logos) and sanitary bath fittings across 10+ active chemical baths.

• Monitor SCADA & PLC control systems to track real-time operational parameters, quickly diagnosing and resolving automated transporter system errors (sensor faults, mechanical blockages) to prevent line stoppages.
• Coordinate daily production schedules with lab testing timelines to ensure seamless chemical parameters and zero manufacturing bottlenecks.
• Supervise floor operators, enforce standard operating procedures (SOPs), and drive high-volume output while maintaining a 99.2% quality pass rate.
• Bridge the gap between lab insights and real-time production, troubleshooting line defects immediately to minimize operational downtime.
• Enforce absolute compliance with international quality protocols (ISO 9001/IATF 16949) and environmental safety (HSE) regulations.
• Successfully integrated lab operations with production floor workflows, directly boosting overall plant efficiency.

Lab Chemist at Jain Electroplast Pvt. Ltd. (2023-01 – 2023-08)

Performed systematic chemical analysis and bath preparation on automated ABS Nickel Chrome Plating lines producing high-end consumer and automotive components.

• Executed accurate quality inspections and meticulous defect analyses, supporting a 12% reduction in overall plating line rejects.
• Monitored ongoing chemical processes tightly and maintained comprehensive, audit-ready compliance documentation.
• Enhanced overall process stability by implementing rigorous, regular bath analyses and structured corrective workflows, sustaining a 99%+ compliance rate.

Junior Engineer at Rider Bikes Pvt. Ltd. (2022-09 – 2023-01)

Supervised and executed operations on automated ED Coating, Zinc Plating, and Phosphating lines within strict automotive safety and performance standards.

• Conducted routine chemical analysis, bath maintenance, and strict quality control checks to meet client-specific engineering metrics for automobile parts.
• Delivered prompt troubleshooting for line roadblocks, mitigating production downtime and maintaining systematic process control.
• Significantly minimized plating rejects and production line downtime through data-backed root cause analysis.

Trainee - Electroplating at Polyplastic Decorative Pvt. Ltd. (2021-02 – 2022-09)

Provided reliable technical support for decorative ABS plating operations (logos, emblems, trims) and assisted in daily laboratory testing metrics.

• Handled chemical preparations, rigorous quality inspections, and continuous process monitoring under standard operating procedures (SOPs) on automated tracks.
• Sustained world-class quality standards through the establishment of systematic testing and inspection frameworks aligned with Western export requirements.

Technical Diploma in Electroplating – Government ITI Haryana (2021)