SAI Kumar G

Mechanical Design Engineer with 4+ years of experience in automotive product development, component design and engineering release activities supporting Daimler-related programs. Strong background in UG NX, SolidWorks, GD&T, sheet metal design and FEA-based validation.

Experience spans concept creation, packaging studies, drawing quality reviews, ECN/ECR processes and production-focused engineering solutions.

Design Engineer at IDC Engineering, India (2024-02 – Present)

Client: Daimler Truck Innovation Center India (DTICI), Bangalore

• Create mounting bracket concepts for truck chassis applications, addressing strict packaging constraints and supporting thermal management requirements
• Improve bracket strength through FEA-based static and model analysis, ensuring design suitability before engineering release
• Produce engineering drawing quality reviews for Daimler Bus programs, supporting drawing compliance and release readiness
• Manage engineering release activities including ECN and ECR workflows, contributing to controlled design change implementation
• Generate and maintain part numbers within Daimler systems, supporting configuration consistency across engineering programs
• Conduct design packaging assessments for chassis-mounted components, balancing space limitations with functional requirements
• Support the SANGAM project within the Cabin team through engineering analysis and research-focused activities

Design Engineer at Daeseung Autoparts India Private Limited, India (2022-07 – 2024-01)

• Created manufacturing-ready engineering drawings for engine components in accordance with defined engineering standards
• Developed automotive component designs that supported production and product development requirements
• Applied GD&T principles to improve drawing clarity and support manufacturing interpretation
• Contributed to engine component development activities across the design and release lifecycle
• Performed drawing and quality checks to maintain design accuracy before manufacturing release
• Assisted product development initiatives by translating engineering requirements into production-feasible designs

Bachelor of Engineering in Mechanical Engineering – Sree Vidyanikethan Engineering College (SVEC), Tirupati, Andhra Pradesh, India (2016 – 2020)