Senior Production Engineer at Juhayna Food Industries (2024-06 – Present)
- Manage juice filling hall operations and ensure achievement of daily production plans, quality standards, and operational targets.
- Prepare daily production plans and coordinate CIP schedules to maximize line availability and production efficiency.
- Track and analyze OEE, identify performance losses, and coordinate corrective actions to improve line effectiveness.
- Conduct equipment troubleshooting and coordinate maintenance activities to minimize production interruptions.
- Develop and maintain SOPs to support consistent product quality and process performance.
- Drive process improvement initiatives focused on productivity, quality, waste reduction, and operational efficiency.
- Member of DRM team.
- 5S Team Leader at Dawlya site and member of Juhayna 5S team.
- Lead and supervise 130+ employees and coordinate with HR to address employee-related issues.
- Support juice processing operations and ensure stable and efficient production across processing lines.
- Calculate concentrate requirements and prepare juice batches according to BOM requirements using SCADA systems.
- Monitor process parameters and coordinate with Quality, Maintenance, Warehouse, and other departments to resolve operational issues.
- Conduct Root Cause Analysis (RCA) and implement corrective actions to minimize downtime.
- Lead the processing team during shifts and ensure smooth execution of the production plan.
Production Shift Leader at Egypt Foods (2023-12 – 2024-06)
- Managed chips production line operations during shifts, balancing line speed with manpower availability and packing machine capacity.
- Led a team of 2 engineers and 160+ technicians and operators to achieve production targets and improve operational efficiency.
- Created Value Stream Maps to identify process losses and improvement opportunities.
- Recalculated production plans based on available capacity and analyzed remaining requirements to optimize product changeovers.
- Trained and mentored engineers and operators on production best practices and safety protocols.
Production Shift Leader at Marbella Group (2022-12 – 2023-12)
- Managed manufacturing and packing lines, including flavors packing operations, to achieve shift production plans.
- Led 120+ employees and coordinated manpower allocation to maintain stable production performance.
- Applied Lean Manufacturing principles and continuous improvement practices to reduce waste and operational losses.
- Calculated productivity, material waste, OEE, and changeover requirements, and followed up improvement actions.
- Coordinated with Warehouse, Maintenance, and Quality teams to resolve production constraints and maintain smooth operations.
- Delivered training on 5S, 7 Wastes, and KPIs to improve employee awareness and operational efficiency.
Production Engineer at Marbella Group (2021-06 – 2022-12)
Noodles Line
- Managed noodles manufacturing and packing operations and monitored line performance to increase output and operational efficiency.
- Led more than 50 employees and coordinated manpower to achieve production targets.
- Tracked material waste and implemented actions to reduce losses.
- Monitored material waste and supported waste-reduction initiatives.
- Implemented a 5S project in the flavors packing hall as a pilot area for the factory.
- Coordinated daily shift activities to maintain production plan achievement.
Production Engineer at Marbella Food Industries (2020-12 – 2021-06)
- Worked across gum, biscuits, and nougat production lines, supporting daily manufacturing operations.
- Coordinated with cross-functional departments to meet production requirements and resolve operational constraints.
- Led manpower allocation and followed up production activities to achieve the production plan.
