New World

Maintenance Manager and Mechatronics Engineer with 15+ years leading industrial maintenance and production operations across a multi-site manufacturing complex. Track record of cutting equipment downtime and maintenance costs by 40-75% through in-house workshops and local manufacturing, reducing energy and procurement costs by up to 70%, and building specialized technical teams from the ground up. Strength in reverse engineering, preventive maintenance strategy, and cross-functional leadership with measurable business impact.

Maintenance Manager - Executive Director at The Arab Contractors (Osman Ahmed Osman & Co.) (2012-09 – Present)

Direct maintenance operations for site 1, covering rebar fabrication (Pedax), wood & furniture manufacturing (SCM), shoring & scaffolding (Haco), concrete products (PRENSOLAND), and a galvanizing plant, plus light-current systems and tower cranes.

• Cut equipment downtime and maintenance costs by 40-75% by shifting spare-part production and repairs to local, in-house manufacturing.
• Founded and built an electronics laboratory (manufacturing & repair) and an electric motor rewind & repair workshop from scratch, including hiring and training the technical teams.
• Reduced lighting energy consumption by 40% and outdoor equipment procurement costs by 70% through targeted efficiency and sourcing initiatives.
• Designed and manufactured an electric motor rewinding machine and a mini electric forklift for workshop use, built from recycled materials.
• Applied reverse engineering to resolve site-specific technical challenges on electronic cards, 3D models, and prototypes.
• Directed preventive maintenance programs and coordinated with suppliers and agencies for equipment support across all three sites.
• Provided backup technical support for brick production lines (Formimpianti, Quadra) at sites 2&3.
• Maintained a flawless safety record across all operations through proactive risk assessment, and oversaw training, safety compliance, and quality assurance.

Technical Office Engineer at The Arab Contractors (Osman Ahmed Osman & Co.) (2011-12 – 2012-09)

• Prepared technical plans, project documentation, and technical specifications for spare parts and machinery orders.
• Developed purchase order plans and managed approval cycles for procurement.

Production Engineer at The Arab Contractors (Osman Ahmed Osman & Co.) (2010-05 – 2011-12)

• Supervised and optimized production processes, ensuring efficiency and quality across manufacturing operations.

Bachelor of Engineering in Mechatronics – The Higher Technological Institute, 10th of Ramadan City (2009)