Mechanical / Tooling Design Engineer – Manufacturing Projects - UK Manufacturing Projects (Tier-1 Suppliers) - UK
(2025-08 - 2026-04)
Delivered tooling design and improvement projects within manufacturing environments
- Developed and modified fixtures and production equipment using CAD tools
- Supported installation, validation and continuous improvement activities
- Worked closely with production teams to ensure functionality and robustness
Planning & Project Engineer – Body Assembly - Nissan Motor Manufacturing UK - Sunderland
(2012-05 - 2025-08)
Delivered full lifecycle engineering projects within high-volume automotive production environments
- Designed and implemented in-house tooling, jigs, checking fixtures, robotic grippers and manufacturing equipment for BIW robotics facilities
- Delivered reverse engineering projects using CATIA V5, laser scanning and point cloud data for plastic products, tooling and BIW manufacturing facilities
- Developed parametric 3D models from scan data, sectioned geometry and dimensional inspection results, producing full manufacturing drawings and technical documentation for fabrication and implementation
- Managed project activities from concept through design, procurement, installation and commissioning
- Raised capital investment orders (CapEx) and supported cost estimation and budget tracking for manufacturing projects
- Led supplier selection and tendering processes, working with international suppliers across Turkey, Romania, Spain and Germany
- Coordinated suppliers and internal teams to ensure successful project delivery within agreed timelines and specifications
- Conducted supplier visits and technical reviews to ensure quality, cost and delivery performance
- Supervised installation and commissioning activities on site, ensuring safe and efficient implementation into production
- Supported new model introductions (Note, Juke, Qashqai, Leaf) including facility upgrades and production line modifications
- Prepared technical documentation, installation specifications and engineering packages
- Performed dimensional validation using WLS, MSR systems and laser tracker
- Led root cause analysis and continuous improvement activities to stabilise production and improve quality
- Provided hands-on support on the shopfloor, resolving real-time engineering and production issues
Project Manager / Mechanical Design Engineer - SC PROACTIV SRL - Romania
(2008-08 - 2011-12)
Delivered complex engineering and construction projects involving welded steel structures and bespoke interior fit-out solutions for commercial spaces, hospitals and amphitheatres
- Managed projects from concept through design, fabrication and on-site installation, ensuring delivery to time, cost and quality requirements
- Designed mechanical systems and structural solutions, including welded steel assemblies and custom-built equipment
- Developed 3D models, detailed drawings and full technical documentation (BOMs, assembly drawings, manufacturing specifications)
- Translated client requirements into practical, manufacturable and cost-effective engineering solutions
- Coordinated with production teams, subcontractors and suppliers to ensure successful project execution
- Managed procurement activities, including supplier selection, technical alignment and cost optimisation
- Supervised installation activities on site, ensuring compliance with design specifications and safety standards
- Provided technical support during commissioning and handover, ensuring final delivery met client expectations
Mechanical Engineer - SC PHILIP INVEST SRL - Romania
(2007-04 - 2008-08)
- Designed welded assemblies and industrial mechanical components using SolidWorks
- Produced full 3D assemblies and manufacturing drawings for fabrication
- Conducted manufacturability reviews and basic structural checks
- Supported prototype builds and workshop implementation
Mechanical Engineer – Design & Development - SC TGH SRL - Romania
(2006-02 - 2007-04)
- Designed fixtures, components and small automation systems
- Produced drawings, BOMs and manufacturing documentation
Pipe Design Engineer - PAPCO - Kuwait
(2005-01 - 2006-01)
- Produced AutoCAD mechanical layouts and drafting packages for water transfer and irrigation systems
- Designed pump room layouts, pipe routing and mechanical installation details
- Prepared fabrication drawings and installation documentation
- Used Revit for equipment layout visualisation and materials representation
- Coordinated design data with civil, electrical and mechanical engineering teams
Mechanical Design Engineer - EGERIA SRL - Italy
(2003-03 - 2005-12)
- Designed mechanical support structures, telecom brackets and structural assemblies using 2D and 3D CAD tools
- Produced fabrication drawings and assembly documentation
- Supported workshop teams during prototype builds and installation preparation
Mechanical Design Engineer - SC SCUDAS S.A. - Pașcani, Romania
(2002-04 - 2003-01)
- Designed CNC accessories, machine tool components and rail wagon mechanical parts
- Produced GD&T manufacturing drawings and assembly documentation
- Conducted structural checks and design validation for fabricated components
R&D Mechanical Engineer - UNIF PROIECT - Romania
(2000-01 - 2002-03)
- Developed prototype tooling systems, tool holders and machine tool accessories
- Designed clamping solutions, including mandrels, cutting tool supports and machining fixtures
- Conducted feasibility studies and design validation using AutoCAD R18 and Mechanical Desktop 4.0
