Chikauche Mbagwu
Production / Process Operator
About
Production and process operator with more than six years of combined experience across automated filling, precision manufacturing, plastics processing, food production and technical maintenance. Currently operating the 001 Valspar automated filling line at Sherwin-Williams, with hands-on experience in machine operation, line checks, product and packaging quality, changeovers, basic troubleshooting, production records and safe shutdown/escalation. Known as a calm and dependable operator who notices abnormalities early, follows procedures, communicates clearly at shift handover and works closely with engineering and quality teams to keep production safe and on schedule.
MSc-qualified in Process Safety and Loss Prevention, with Six Sigma Yellow Belt training and a practical continuous-improvement mindset.
Experience
Production Operator - 001 Valspar Filling Line - Sherwin-Williams - Sheffield, UK
(2025-06)
- Operate and monitor the 001 Valspar automated filling line, covering filling, sealing, labelling and packaging activities while meeting daily production requirements.
- Carry out routine line and product checks to confirm correct fill, container condition, closure, label accuracy and packaging presentation against specification.
- Support line set-up, product changeovers, cleaning and safe start-up/shutdown activities, reporting technical faults promptly to supervisors and Engineering.
- Completed training and gained sign-off to run the line independently during probation, demonstrating reliable machine control and procedural compliance.
- Responded quickly when the pick-up robot dropped two filled 10-litre buckets, using the emergency stop and safe escalation process to prevent a potential 20-litre spill and further equipment movement.
- Maintain production logs and clear shift handovers, contributing to traceability, downtime review, and continuity between teams.
- Apply 5S and good housekeeping standards, report near misses and support practical corrective actions to prevent repeat issues.
Wax Injection Machine Operator - Orchid Orthopedic Solutions - Sheffield, UK
(2023-09 - 2025-06)
- Set up and operated precision wax injection equipment used in a controlled manufacturing process, following work instructions and safety requirements.
- Monitored machine performance and product condition, identified defects early, and adjusted or escalated issues to protect quality and output.
- Completed routine operator checks, supported basic maintenance and kept accurate records for traceability and inspection of readiness.
- Worked closely with colleagues to meet production priorities while maintaining strong housekeeping, safe handling, and consistent process discipline.
Production Operative - ABP Foods, UK (via Major Recruitment Ltd) - UK
(2022-11 - 2023-09)
- Supported food production activities in a fast-paced environment, following hygiene, safety, and quality procedures throughout the shift.
- Completed repetitive production tasks accurately, maintained clean work areas and worked flexibly across the line to support output targets.
- Reported product, equipment, or process concerns promptly and worked effectively as part of a shift-based production team.
HDPE Machine Operator - Krisoral Group of Companies - Anambra State, Nigeria
(2021-01 - 2022-09)
- Operated HDPE extrusion and moulding equipment, monitored process conditions, and maintained steady production output.
- Supported machine set-up, raw-material handling, product checks, and basic troubleshooting, escalating faults that require maintenance attention.
- Contributed to preventive maintenance and process improvements aimed at reducing downtime, waste, and repeat production problems.
- Helped less-experienced operators understand safe working practices, machine checks, and housekeeping expectations.
Automotive Technician Engineer - Bajaj Auto Ltd. / H.Y. Motor - Lagos, Nigeria
(2013-01 - 2015-01)
- Diagnosed mechanical and electrical faults and carried out routine servicing, component replacement, and final quality checks.
- Maintained service records and worked to manufacturer procedures, building transferable skills in fault finding, tool use and preventive maintenance.
Education
MSc - Process Safety and Loss Prevention - University of Sheffield (2022-09 - 2023-09)
BEng - Mechanical Engineering - Imo State University (2006 - 2011)
