Gerard O'Sullivan

Extensive experience in precision engineering, coating applications, and quality inspection of aerospace components in Ireland and the United Kingdom. Proven ability to deliver high standards across various roles while adhering to tight tolerances and deadlines. Skilled in thriving under pressure and adapting to new challenges effectively.

Proactive technician with expertise in precision engineering and machine operation. Enhanced team performance through effective coaching and knowledge-sharing. Proven ability to identify and resolve equipment issues, ensuring operational excellence.

EDM TECHNICIAN - HI TECH AEROSPACE - Coventry, West Midlands, United Kingdom

(2022-12)

Edm of customer components for the f1 and aerospace industry. Utilising various machines including nuar, charmille form 30 and fast hole drilling.

• Trained and coached junior team members to maximise knowledge and competencies and increase performance.
• Monitored system performance, identifying areas for improvement to boost efficiency.
• Disassembled faulty equipment, repaired defective components and reassembled machinery to complete maintenance tasks.
• Communicated product and machine failure details to address and resolve root causes.

EDM TECHNICIAN - Erodatools - Sheffield, United Kingdom

(2021-03 - 2022-12)

Edm of components to customer and drawing specifications. Predominantly for the oil and gas industry.

• Manual manufacturing of bespoke electrodes to customer requirements.
• Read equipment manufacturer's manuals, guides and instructions to understand troubleshooting steps and solutions to common errors.

Various Positions - Kaby engineering, DHL

(2020-07 - 2021-03)

• Partnered with team members to attain target results.
• Established and nurtured courteous and effective working relationships

CNC PROGRAMMER/SETTER/OPERATOR - SPS Technologies - Leicester, United Kingdom

(2011-08 - 2020-06)

Offline Editing/Programming, Setting and Operating of E-tech C.N.C turning machines (Siemens) Programming and setting E.D.M fast hole (Sodick, Chmer, Astec) and MultiDot matrix machines.

• Programmed and set up CNC machines for efficient operation in precision engineering projects.
• Trained junior CNC operators in machine setup, operation, and safety protocols.
• Reviewed and updated existing CNC programmes for improved performance and efficiency.

PRODUCTION OPERATIVE - Kaby Engineers Ltd - Leicester, Leicestershire, United Kingdom

(2010-04 - 2011-08)

• Operating Cincinnati centreless grinding machines.

EDM SETTER/OPERATOR - AETC LTD - Leicester, Leicestershire, United Kingdom

(2008-03 - 2010-03)

Setting /Operating Charmille (fasthole) and (roboform) machines within the Pegasus, Snecma and industrial turbine E.D.M machining Cells.

EDM SETTER/OPERATOR - SR TECHNICS AIRFOIL SERVICES LTD - Mahon, Co Cork, Ireland

(2006-04 - 2007-06)

Setting/Operating manual die-sink and spark eroding E.D.M machines. Blending and reprofiling of aerospace turbine blades and nozzle guide vanes.

• Kept machines in good working order by performing preventative maintenance.
• Adjusted machine settings based on material properties and design requirements, achieving precise outcomes.

EDM SETTER/OPERATOR. COATING TECHNICIAN - SIFCO IRELAND - Carrigtwohill, County Cork, Ireland

(2002-03 - 2006-04)

Setting and operating die-sink spark erosion EDM machines. Refined and reshaped industrial turbine blades and nozzle guide vanes.

• Applied thermal barrier coatings to industrial and aerospace blades and vanes using manual spray techniques.
• Executed automated applications, including High Velocity Oxygen Fuel (H.V.O.F) and Pure Vacuum Chemical Vapor Deposition (P.V.C.V.D).
• Enforced rigorous cleanliness protocols in setting area, mitigating contamination risks and ensuring professional workspace.
• Implemented continuous improvement initiatives, significantly enhancing production efficiency and product quality.

Certificate of Higher Education - Edgecam software training level 3 - Leicester College (2014 - 2014)

Certificate of higher education - Manufacturing Engineering - Cork Institute of Technology (2006 - 2006)