Mouneesh Suryadevara

Mechanical and product development professional with 4+ years of combined experience across mechanical design, product design, and manufacturing support building real hardware across autonomous vehicle systems, robotics, machine design, and electromechanical assemblies. My work spans actuator integration, sensor/electronics mounting, gear-driven layouts, linear motion systems, tooling concepts, mechanical packaging, and prototype-to-build refinement. Experienced in converting engineering requirements into manufacturable CAD, functional assemblies, drawings, BOMs, and tested hardware.

Strong in SolidWorks, Fusion 360, GD&T, DFMA, tolerance analysis, CNC/additive manufacturing support, supplier coordination, and cross-functional engineering delivery.

Mechanical Design Engineer at Osmosis AI Convergence Ltd (2024-10 – Present)

• Designed and developed vehicle-level mechanical subsystems for autonomous electric vehicle retrofit platforms, including steering, braking, actuator mounting, sensor/electronics integration, and mechanical packaging.
• Developed mechanical layouts for actuation and motion-transfer systems, including motor interfaces, gear-driven mechanisms, linear actuator mounts, linkage arrangements, brackets, shafts, and structural support components.
• Created production-intent CAD models, assemblies, and manufacturing drawings using SolidWorks and Fusion 360, applying GD&T, tolerance stack-up checks, DFMA principles, and assembly/serviceability requirements.
• Supported electromechanical integration by packaging actuators, motors, control hardware, sensors, and perception equipment within constrained vehicle envelopes while maintaining accessibility for assembly and maintenance.
• Released and managed 250+ CAD components and assemblies, maintaining BOM accuracy, design revisions, supplier communication, and traceability between design updates and physical prototype builds.
• Supported prototype validation through hands-on assembly, mechanical debugging, fitment checks, functional testing, repair/modification work, and iterative design improvements.

Junior Mechanical Engineer at Synergies Castings Ltd (2022-04 – 2023-07)

• Supported engineering activities for high-precision aluminium alloy wheel manufacturing, working across casting, CNC machining, finishing, tooling, and production support functions.
• Created and updated CAD models, engineering drawings, and tolerance specifications to support manufacturable components, machining operations, and dimensional quality requirements.
• Assisted with tooling, fixture, and production-support designs used in casting and machining environments, ensuring compatibility with shop-floor processes and equipment constraints.
• Worked with production, process, quality, and maintenance teams to resolve mechanical fitment issues, dimensional deviations, tooling problems, and manufacturing constraints.
• Supported machine maintenance and repair-related activities by helping identify mechanical issues, supporting component replacement or modification, and contributing to process improvement actions.

Product Design / Mechanical Design at Freelancing (2020-01 – 2022-12)

• Developed new product and mechanism concepts from initial idea through CAD modelling, component layout, assembly planning, and prototype-ready design outputs.
• Designed practical mechanical products and compact mechanisms involving linkages, pedal-operated actuation, adjustable holders, mounting features, enclosure-style components, and low-cost fabrication methods.
• Worked on small machine-design and motion-system concepts, including lead-screw driven movement, simple transmission layouts, manual actuation systems, and mechanically reliable component arrangements.
• Produced CAD models and design concepts with a focus on manufacturability, ease of assembly, usability, material selection, and cost-effective production.
• Supported mechanical improvement and repair-oriented design tasks by modifying components, improving fitment, simplifying assemblies, and refining mechanisms for better reliability and usability.

Testing Intern at Axis Inspection Contracting JSC (2021-09 – 2021-11)

• Learned and supported material testing processes including stress, strain, compression, torsion, and other mechanical tests used for engineering validation.
• Operated testing machines under supervision and supported testing activities for 15 government-related projects, ensuring samples, observations, and results were properly documented.
• Gained practical knowledge of materials used in railway, construction, and manufacturing applications, including their behaviour under different loading conditions.
• Developed familiarity with international testing standards, quality inspection methods, testing procedures, and high-quality testing equipment used in material validation.

HVAC Design & Site Supervision Intern at Hyderabad Tubes & Ducts Pvt. Ltd. (2021-05 – 2021-08)

• Completed a 3-month internship supporting HVAC design and site supervision activities, gaining exposure to ducting components, fabrication workflows, installation practices, and project-site coordination.
• Assisted with design-related tasks and observed practical HVAC system implementation, including ducts, bends, reducers, couplings, and related sheet-metal components used in ventilation systems.

MSc in Robotics – Middlesex University (2024)

BTech in Mechanical Engineering – MLR Institute of Technology and Management (2022)