Manufacturing & Materials Engineering - Advanced Forming Research Centre, UK - UK
(2020-10 - 2026-02)
- Investigated structure–property relationships in electrical steels produced by Laser Metal Deposition (LMD/DED) for electric motor / powertrain applications.
- Performed material characterisation using SEM, EBSD, XCT, metallography, and microstructural analysis to evaluate defects, porosity, texture, and material performance.
- Conducted failure analysis and process development to improve manufacturing feasibility, durability, and material properties of advanced metallic components.
- Applied Design of Experiments (DoE) and process control to optimise additive manufacturing parameters and improve repeatability, quality, and performance.
- Supported technical reporting and cross-functional collaboration in a fast-paced R&D environment focused on high-performance transport applications.
Engineering & Materials Science Tutor - University of East London - Hybrid, UK
(2023-08)
- Delivered postgraduate teaching in sustainability, materials and industrial transition topics.
- Supervised student projects, developing analytical thinking and industry-relevant problem-solving skills.
Research Fellow - National Manufacturing Institute of Scotland Glasgow - Glasgow, UK
(2023-03 - 2023-08)
- Sustainability & R&D: Led Additive Manufacturing (DED) recycling research for motor components in collaboration with ZF and FEMHUB groups, reducing material waste and landfill impact.
- Stakeholder Engagement: Produced high-level technical reports and marketing materials to drive technology adoption and cross-functional stakeholder engagement.
Aeronautical Engineering Lecturer - Ayrshire College - Ayrshire, UK
(2023-08 - 2025-02)
- Developed/taught courses: Materials Science, Advanced Composite Materials, Aero Flight, Aircraft Construction, Aircraft Propulsion Systems, Aircraft Engines.
- Mentored and teaching Ryanair, Collins, spirit AeroSystems apprentices, enhancing teamwork/adaptability
- Developed and delivered advanced courses aligning curriculum with strict industry standards.
Process Fuel Engineer - British Steel, UK - UK
(2020-03 - 2020-10)
- Conducted failure analysis and Root Cause Analysis (RCA) on material and equipment failures in high-temperature steel manufacturing environments.
- Supported process control, quality improvement, and continuous improvement initiatives using Six Sigma and statistical analysis to reduce defects and improve reliability.
- Investigated high-temperature material behaviour, thermal stability, and refractory performance to improve durability in demanding industrial conditions.
- Collaborated with quality and operations teams to improve manufacturing feasibility, compliance, and material performance in a fast-paced production environment
Technical Engineer/ Development Metallurgist - British Steel, UK - UK
(2018-09 - 2020-03)
- Provided metallurgical and technical engineering support across high-hazard steel manufacturing operations.
- Led root cause investigations into material and equipment failures in high-temperature environments, identifying degradation mechanisms and implementing corrective actions.
- Supported materials selection decisions through assessment of refractory and high-temperature material performance in furnace and coke oven applications.
- Worked closely with operations, maintenance and quality teams to improve process control, equipment reliability and safe operation.
- Drove continuous improvement initiatives using Six Sigma tools, contributing to a 15% reduction in defects and improved process efficiency.
- Produced technical recommendations to support decision-making on material behaviour, process issues and operational reliability.
Founder and Technical Lead - Shiraz Casting
(2014 - 2015)
- Managed and developed a 20-person production team, setting clear expectations and coordinating daily manufacturing activities to deliver against safety, quality, cost and output targets.
- Led end-to-end foundry operations across melting, casting and finishing processes, ensuring stable production flow, resource coordination and on-time delivery.
- Managed daily shift/production activities across melting, casting and finishing
- Implemented lean manufacturing and process control improvements to improve product consistency, reduce waste and enhance operational efficiency.
- Oversaw compliance with technical specifications, contract requirements and customer quality standards for cast iron production.
- Balanced manpower, materials and equipment resources effectively to meet production priorities and maintain workflow continuity.
- Supported problem-solving and issue resolution across production operations, introducing corrective actions to improve process stability and team performance.
Materials Engineer, Process Engineer - Shiraz Petrochemical Company
(2013 - 2014)
- Supported materials and process engineering activities in a petrochemical environment, contributing to asset integrity, safe operation and compliance.
- Performed NDT inspections (VT, PT, UT, MT) and developed inspection procedures for condition assessment and defect detection of industrial assets.
- Contributed to engineering assessments related to materials performance, equipment condition and operational reliability in demanding process service conditions.
- Worked within strict safety and environmental requirements, supporting risk-based engineering decisions and safe systems of work.
- Gained practical exposure to degradation-related issues in process plant environments affecting metallic systems.
