Rebecca McCarthy
Cosmetic Scientist
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About
Cosmetic Scientist with experience in formulation, product development, and regulatory compliance across skincare and personal care. Experienced in independently developing formulations from concept to completion, working directly with clients to translate product vision into commercially viable products. Strong background in ingredient selection, stability testing, and troubleshooting formulations, with hands-on experience supporting products from lab scale through to manufacturing.
Adept at working cross-functionally and managing multiple projects within fast-paced environments. Passionate about innovation, product performance, and creating formulations that align with both consumer needs and regulatory standards.
Experience
Cosmetic Scientist & Independent Consultant at Self-employed (2024-11 – Present)
- Lead end-to-end formulation development for cosmetic and personal care products, from concept to final formulation
- Work directly with clients to translate brand vision, target market, and product positioning into commercially viable formulations
- Select and source functional ingredients aligned with performance, safety, and regulatory requirements (EU/FDA)
- Provide technical guidance on formulation strategy, ingredient compatibility, and product development processes
- Manage stability testing, safety assessments, and performance optimisation of formulations
- Troubleshoot and refine formulations to improve texture, stability, and overall product performance
- Advice on manufacturing considerations and scalability of formulations
- Provide expert advice on ingredient combinations, product types, and manufacturing processe
- Address any issues or challenges the client faces during the product development cycle, such as issues with texture, stability, or performance
- Stay up to date with emerging ingredients, formulation trends, and industry innovations
Cosmetic Development Chemist at Facetheory (2024-06 – 2024-10)
- Managing projects to deliver NPD & EPD within quality, and time constraints.
- Develop cosmetic products within cross-funtional technical teams, contributing to NPD & EPD delivery, conduct stability testing and report the findings.
- To manage Product information Files and registration on relevant portals
- To inspect & release finished product batches
- Prepare Lab batches to track performance and stability, conduct necessary testing and collect technical information. Make critical observations reports results
- Review and submit relevant batch/product documentation/information prior to product release
- Troubleshooting issues arising with formulations at all stages from Lab to manufacturing
- To ensure that all assigned work is delivered in a timely manner and that all associated requirements, objectives and targets are fully met
- To ensure good communication and appropriate involvement of other technical functions, production, and customer service teams
- To liase with plant personnel and provide technical support and assistance to resolve production and quality issues
- Ensuring adhere to ISO 22716, 9001 and relevant company quality practices
- To maintain general housekeeping of the laboratory and associated area
Junior Cosmetic Development Chemist at Facetheory (2023-05 – 2024-06)
Junior Regulatory Officer at Give Back Beauty (2022-08)
- Requesting Information from Manufacturing, Supply Chain
- Filling in the system with information and daily updates
- Daily Liaising with Manufacturing, Supply Chain and other in-house departments
- Correctly store codes, names and technical documents in the company system
- Ensuring to keep up with new product developments and to request the relevant technical documentations
- Screening of banned substances in concentrates and finished products
Lab Technician at Potter and Moore Innovations (2021-12 – 2022-06)
- Routine testing of raw material products.
- Routine testing and correction of bulk products.
- Assisting / troubleshooting problems in the factory relating to bulk product.
- To monitor and review stability and compatibility tests.
- To update reports arising from stability reviews.
- Re-formulate products, as and when required, within agreed timescale.
- To assist in the validation work on new formulations.
- To carry out routine checks on specific laboratory equipment. i.e. pH meter calibration.
- To always ensure excellent housekeeping.
Laboratory Technician at Reabrook Health & Beauty (2019-07 – 2019-11)
- To participate in the development and evaluation of new cosmetic products and raw materials as directed within the Health & Beauty Team.
- To set QC parameters for new formulations.
- To participate in the evaluation and modification of existing products as directed.
- To carry out analysis of competitor products as required.
- To ensure compliance with SOPs.
- To maintain accurate, comprehensive records of all work carried out in the laboratory books provided. To ensure all data is correctly and accurately recorded, project reports are completed and recorded on an appropriate system.
- To provide technical support to production for new products.
- To comply with all company policies and procedures and ensure that all team members also conform to company policies and procedures and ensure measures are taken to maintain all company accreditations.
- Carry out relevant testing including stability testing, as well as viscosity and pH testing.
Education
BSc (Hons) in Pharmaceutical and Cosmetic Science – De Montfort University (2017 – 2021)
BSc/BSc. (Hons) in Pharmaceutical and Cosmetic Science – Lewisham College (2016 – 2017)
Access course in Chemistry, Physics, Maths, General Psychology – London School of Makeup & Beauty (2012 – 2013)