Toby Healey
Engineer
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About
I am a first-class honours graduate in Engineering (Medical) and hold a distinction in Applied and Computational Mathematics from Queensland University of Technology. My academic journey has equipped me with a strong foundation in design, analysis, and problem-solving, complemented by hands-on experience in SolidWorks, ANSYS, and Abaqus. I specialize in creating 3D models that adhere to design for manufacturing and assembly principles and enjoy prototyping parts using 3D printing and CNC techniques.
In addition to my technical expertise, I am skilled in MATLAB and GitHub, which I have utilised in both academic and personal projects.
Experience
Sealy | Research and Development Assistant
July 2024 – January 2025
- Developed standard operating procedures and R&D documentation to enhance research efficiency and ensure repeatability
- Contributed to research projects by conducting comprehensive testing on raw materials and finished products.
- Analysed test data, generated validation reports, and provided insights to support product development.
- Ensured compliance with accredited regulatory bodies and industry testing standards.
- Used CAD software to design fixtures and visual aids, supporting the development of accurate calibration procedures.
- Collaborated with cross-functional teams to troubleshoot and optimise testing procedures.
August 2023 – December 2024
- Conducted data analysis using industry-standard software to support biomechanics research.
- Collaborated with a multidisciplinary team to develop and refine research methodologies.
- Developed and validated finite element models for spinal biomechanics
- Utilised image processing techniques to extract geometric data from medical imaging for model generation.
- Identified and resolved technical challenges in computational modelling and data interpretation.
July 2023 – October 2024
- Assisted customers with inquiries, provided tailored recommendations, and ensured a positive shopping experience.
- Enforced age restrictions and responsible service of alcohol in compliance with state regulations.
- Processed cash, credit, and digital payments efficiently using a POS system.
- Managed stock replenishment and maintained store presentation to enhance customer experience.
- Worked collaboratively in a fast-paced environment to meet sales targets and operational goals.
December 2022 – July 2023
- Managed data entry and general administrative tasks to support daily operations.
- Assisted customers with inquiries, provided product information, and conducted follow-up phone consultations.
- Maintained customer records and processed orders with attention to detail.
May 2022 – November 2022
- Applied Lean Manufacturing principles to optimize operator pathways and improve workflow efficiency.
- Designed, tested, and implemented process upgrades and new manufacturing systems.
- Developed standardised operating procedures to enhance consistency and productivity.
- Created data-driven analytical processes to support informed business decisions and process improvements.
Education
Bachelor of Engineering (Medical) - First Class honours
Bachelor of Mathematics (Applied and Computational) - Distinction

