Saifullah

Head of Lean Management with 12+ years of experience driving Operational Excellence and Lean Transformation initiatives within garment manufacturing environments supporting global brands including Nike. Proven success in Factory Performance Optimization, Manufacturing Excellence, Root Cause Analysis (RCA), and Lean Culture Deployment, delivering IDR 10 Billion annual cost savings and 28% lead time reduction.

Independent Lean Consultant & Writer at Wave20 – Lean Six Sigma (2023-06 – Present)

• Lean Consultant & Writer focused on Lean Manufacturing, VSM, and Continuous Improvement practices.

Head of Lean Management at PT. Tuntex Garment Indonesia (2011-01 – 2023-06)

• Cost Efficiency: Led enterprise-level Lean Transformation initiatives focused on Factory Performance Optimization, resulting in IDR 10 Billion annual cost savings.
• Process Optimization: Executed Manufacturing Excellence and Value Stream Mapping (VSM) initiatives that reduced production lead time by 28%.
• Conducted Root Cause Analysis (RCA) to identify production bottlenecks and implement sustainable corrective actions across manufacturing processes.
• People Development: Drove Lean Culture Deployment by certifying 200+ employees and facilitating 50+ Kaizen and Continuous Improvement programs across cross-functional departments, boosting production efficiency by up to 30%.

Bachelor of Social Science in Communication Studies – Universitas Muhammadiyah Malang (1999 – 2004)