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Aakash Singh

Aakash Singh

Production Manager FMCG

Talent
HaridwarMember since May 23, 2026
Lean ManufacturingLine BalancingOEE TrackingPoka-YokeKaizen8D Problem-SolvingShop Floor ControlRejection ControlShift Planning5SQuality Standards
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Lean ManufacturingLine BalancingOEE TrackingPoka-YokeKaizen

About

Seeking a career in a growth oriented and esteemed organization that provides challenging environment to utilize my knowledge and skills in developing applications.

Experience

Assistant Manager at Herbal Concept PVT. LTD. (2022-07-01 – 2025-04-25)

  • Manpower handling & shift scheduling of manpower & colleagues.
  • Working on machine's OEE & productivity.
  • Directing & leading 350 shop floor employees.
  • Documentation like DPR, COPQ, OEE, Hourly production, needs to update on daily basis.
  • Give training to the manpower about 5S, KAIZEN, Poka Yoke, 8 D's, Product Handling.
  • Successfully worked on the following projects: Reducing BCT of shampoo clinic plus, Manpower reduction by working on automation in whole plant, SFG Loss recovery of shampoo.

Production Manager (Shampoo Plant) at Parmann Nutritional PVT. LTD.

  • Leading end-to-end production for a shampoo manufacturing plant — managing schedules, targets, and a team of 350 shop floor employees.
  • Applying lean tools daily: line balancing, OEE tracking, Poka-Yoke, Kaizen, and 8D problem-solving to keep losses in check.
  • Reduced manual headcount through a targeted automation project while maintaining full output and quality levels.
  • Deployed a 12-track FFS flow meter system (180 UPM) across 4 lines — achieving 80% average OEE from day one.
  • Plan production activities according to daily schedules, ensuring timely completion of tasks.
  • Coordinate with team members to achieve production targets and maintain quality standards.
  • Implement lean manufacturing principles, line balancing, manpower handling, rejection control, OEE calculation, Poka Yoke, shop floor control, and shift planning.
  • Monitor production processes to identify areas for improvement and implement changes as needed.
  • Ensure compliance with safety protocols and maintain a clean working environment.
  • Manpower handling & shift scheduling of manpower & colleagues.
  • Working on machine's OEE & productivity.
  • Directing & leading 350 shop floor employees.
  • Documentation like DPR, COPQ, OEE, Hourly production, needs to update on daily basis.
  • Give training to the manpower about 5S, KAIZEN, Poka Yoke, 8 D's, Product Handling.
  • Successfully worked on the following projects: Reducing BCT of shampoo clinic plus, Manpower reduction by working on automation in whole plant, SFG Loss recovery of shampoo.

Production Executive at EFFICIENT PLASTECH PVT. LTD. (2021-07-01 – 2022-06-30)

  • Working in Assembly Department, Man power utilization as per plan.
  • Directing & leading 80 shop floor employees.
  • Daily check production planning & scheduling to achieve the weekly targets.
  • SKU handling of 9to5 compact, wet & dry compact, slc compact, plf cap, ner plug, ELLE18 liquid lipstick cap assembly & bottle.

GAT (Graduate Apprentice Training) (Cream lotion & Shampoo plant) at Hindustan Unilever Limited (2019-08-01 – 2021-06-30)

Hindustan Unilever Limited Haridwar is world largest Shampoo Sachet site. CLS-1 plant divided in two sections - 1. Home care and 2. Personal Care. Understanding of the product, process and technology and its application for operating & bringing in continuous improvements to optimize production process while meeting safety, quality & environmental requirements.

  • Converting weekly production plans to line wise/SKU wise plan and meet the weekly plan/line fill compliance
  • Ensuring that the finished goods are as per the quality standards and respond to CQA on depot audit/consumer complaints and take corrective action to eliminate/ control the defect generation
  • Prepare Report of daily activities and production status along with analyzing and acting upon losses.
  • Manpower utilization as per Plan.
  • SKU handling of –Clinic plus, Dove, Sunsilk, Vim Liquid.
  • Participate in Production meeting.
  • Maintaining good housekeeping and work in a team spirit.
  • Daily check the production planning and scheduling in order to optimize capacities and fulfill production targets by managing maintenance facilities.
  • Directing and leading 248 shop floor employees.
  • Working on talent pool and succession planning of the management cadre and workforce, appraising their performance and providing feedback on the same.
  • Managing a vast work force alongside planning training, job rotation and job enrichment.
  • Conducting training program for workmen and co packers about process/Packing lines and implement GMP/Quality standards in own and co packers process.
  • Installing Case packer machine for auto packing to reduce manpower.
  • Installing of CLD pusher to reduce manpower.
  • Conversion of Machine from Non MLP laminate to MLP laminate running machine.
  • Implementation of 5S in Maintenance change part room during training in CLS-1plant.

Education

Graduation in Mechanical Engineering – College of Engineering, Roorkee (2019)

Senior Secondary School Certificate Examination – Shivalik Public School, Dhandera (2014)

Higher Secondary School Certificate Examination – D.A.V Centenary Public School, Jagjeetpur (2012)

Skills

Production Manager FMCG

Reviews

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