Abhijith Sudhakaran
Senior Mechanical Design Engineer
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About
Accomplished Senior Mechanical Engineer with over 8 years of expertise in end-to-end product development,
mechanical design, and cross-functional collaboration across the aerospace and defence sectors, specializing in the strategic design, analysis, and development of high-reliability mechanical systems. Proficient in industry-leading tools such as SolidWorks, Creo, CATIA, and Ansys for advanced 3D modelling, thermal and structural simulations, and the optimization of components subjected to extreme operating conditions. Proven success in delivering mission-critical subsystems that exceed military and aerospace standards (MIL-STD, AS9100).
Highly skilled in Design for Manufacturing (DFM), Geometric Dimensioning and Tolerancing (GD&T), Finite Element
Analysis (FEA), and cutting-edge materials, including composites and high-temperature alloys. Demonstrated leadership in guiding cross-functional teams through comprehensive lifecycle programs, consistently achieving and surpassing cost, weight, and performance targets for both airborne and ground-based platforms. With a commitment to quality and innovation, I have a track record of driving projects that enhance operational efficiency and reliability in critical environments.
Experience
SPECTRUM ANTENNAS AND AVIONICS PVT LTD
SENIOR MECHANICAL DESIGN ENGINEER / PRODUCTION ENGINEER
Mar 2024 - Present
Kochi, Kerala
Cutting-edge design of antennas tailored for both airborne and land-based applications for Defense Sectors.
Expert design and advanced manufacturing of airborne radomes for superior performance and reliability.
Comprehensive analysis and simulation of antennas tailored to meet the stringent requirements set forth by MIL-
STD standards.
Expert Management of a Fibre-Reinforced Plastic Production Facility.
Antenna Assembly.
Checked design compliance with product specifications and standards requirements.
Developed detailed 3D models and drawings, ensuring accurate communication of design intent to fabrication teams.
Production Management.
BHARAT ELECTRONICS LIMITED
PROJECT ENGINEER
Jan 2022 - Mar 2024
Bangalore, Karnataka
Maintained records for each project and engineering discipline.
Reduced project timelines with proactive planning and close monitoring of progress.
Project management.
Maximizing Project Success Through Effective ERP Systems.
Optimizing the management of production and assembly processes for enhanced efficiency and effectiveness.
EVAPROV COOLING TOWERS PVT LTD
TECHNICAL ENGINEER
Dec 2020 - Jan 2022
Kochi, Kerala
Designing of Heat Exchangers,Hygienic pumps And Valves.
Provided exceptional technical support, addressing client concerns and ensuring their needs were met.
Implemented quality control measures to ensure the highest level of product integrity and reliability.
Established strong working relationships with stakeholders through effective communication and collaboration on shared goals.
KINETIC AUTOMATIONS & CONTROLS
DESIGN ENGINEER
Feb 2019 - Jul 2020
Noida, Uttar Pradesh
Design, analysis, and assembly of automation system components using CAD software.
3D modeling, inspection, and testing of automation system components.
Innovative product design and development based on comprehensive customer requirements.
Sales team management.
LIQUID PROPULSION SYSTEMS CENTRE (ISRO)
Graduate Engineer Apprentice
Jan 2018 - Jan 2019
Trivandrum, Kerala
Collaborated closely with mentors to gain valuable insights into advanced engineering principles and best practices.
Design and modification of CAD drawings for PSLV and GSLV engine components.
Analysis and acceptance testing of PSLV and GSLV engine assemblies includes dimensional inspection, pressure testing, preliminary assembly, and product control dimensions documentation for PS2, GS2, L40, and L110
engines.
Simulation and Analysis of Engine components.
Collaborated with other departments to facilitate successful project completion.
NEWTECH ENGINEERS
Mechanical Engineer
Jun 2016 - Jan 2018
Ernakulam, Kerala
Coordinated with other departments such as procurement, logistics, and quality control to streamline interdepartmental communication and collaboration efforts effectively.
Fabrication and installation
Education
MAHATMA GANDHI UNIVERSITY
B. Tech in Mechanical Engineering, CGPA: 8.31
