Abhishek Dabhade

Dedicated and results-driven Plant Optimization Specialist with near about 1+year(Present) of experience in Total Productive Maintenance (TPM) at Goodyear South Asia Tyres Pvt. Ltd. Proven ability to lead cross-functional teams, execute and track continuous improvement projects using DMAIC, and enhance operational efficiency through 5S and Kaizen methodologies. Demonstrates strong analytical thinking, operator engagement, and commitment to safety and quality improvements.

TPM Engineer - ACEY Engineering Pvt. Ltd. - Aurangabad

(2025-11)

• Implementing 5S systems across production and utility areas to improve workplace organization and safety.
• Conducting regular 5S and TPM audits and driving closure of gaps with line supervisors and operators. Conducted internal audits to ensure TPM compliance and continuous improvement culture.
• Implementing Jishu Hozen (Autonomous Maintenance) by training operators on cleaning, inspection, lubrication, and abnormality detection.
• Managing Red Tag areas to eliminate unnecessary items and control shop-floor clutter.
• Coordinating with maintenance and production teams for abnormality closure and breakdown reduction.
• Supporting daily TPM activities, Gemba walks, and improvement tracking.

TPM Coordinator | Plant Optimization Specialist (POS) - Goodyear South Asia Tyres Pvt. Ltd.

(2024-07 - 2025-10)

• Deployed core TPM pillars: Autonomous Maintenance, Planned Maintenance, Focused Improvement, and 5S.
• Led cross-functional Kaizen initiatives, boosting productivity and minimizing downtime.
• Collaborated in DMAIC-based problem-solving projects as an active Focused Improvement (FI) team member.
• Conducted internal audits to ensure TPM compliance and continuous improvement culture.
• Trained operators and maintenance staff through structured TPM bootcamps.
• TPM Pillar Ownership (PO) strategy to enhance team accountability.
• Track and monitor key performance indicators (KPIs) to measure progress and optimize performance.
• Oversaw Red Tag area management to drive timely resolution of equipment abnormalities.
• Led Gemba walks to identify safety, productivity, and quality improvement opportunities.

B.Tech - Mechanical Engineering - Dr. Babasaheb Ambedkar Technological University (2023)

Diploma - Mechanical Engineering - CSMSS collage of Polytechnic (2020)

SSC - S.B. High School