Aditya Yelegaon

Automotive Design Engineer at Capgemini Technology Services India Ltd. (2024-09 – Present)

Worked on automotive seat design and development support for OEM programs
Created and managed Bill of Materials (BOM) and structured assembly trees
Developed seat assemblies in CATIA V5 ensuring proper integration of components
Prepared planning drawings, part drawings, and production drawings
Performed ECE compliance checks (R17, R21)
Conducted DMU clash analysis and weld gun accessibility checks
Performed weight calculations and supported costing drawings
Studied master sections and created concept section curves for cladding components
Responsible for design of cladding trim data and styling feasibility evaluation
Developed B-surfaces and C-surfaces based on master sections and styling inputs
Created detailed 3D models ensuring manufacturability and tooling feasibility
Designed plastic features such as screw bosses, doghouses, ribs, and snap-fit mechanisms
Generated tooling direction, parting lines, slider and lifter feasibility
Created parametric parts from non-parametric engineering data
Created power copies for reusable engineering features
Defined attachment strategies ensuring robustness and serviceability
Conducted draft analysis and feasibility studies of style data
Evaluated gap and flush conditions for aesthetic and functional requirements
Performed packaging study with BIW for proper fitment and clearance
Applied RPS methodology and 3-2-1 fixation principle for assembly positioning
Executed design iterations based on internal reviews and project requirements

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