Afsar Khan

Industrial Engineering professional with experience in garment manufacturing, line balancing, production planning, process improvement, time and motion studies, and productivity enhancement. Skilled in production monitoring, bottleneck analysis, WIP analysis.

Senior IE Executive - Tarasafe International Pvt. Ltd - Ahmedabad

(2025-01)

• Conducted time and motion studies to establish standard operation times.
• Analyzed workflow and identified bottlenecks to improve production efficiency.
• Implemented lean manufacturing concepts including 5S and waste reduction techniques.
• Performed line balancing to optimize productivity and reduce downtime.
• Collected and analyzed production data, efficiency, and downtime metrics.
• Prepared production efficiency reports and recommended process improvements.
• Worked with cross-functional teams to improve quality, efficiency, and cost control.

IE Executive - Indo Count Industries Ltd. - Vapi

(2024-07 - 2024-12)

• Prepared line layouts and machine attachment planning before line setup.
• Performed line balancing based on standard operation time.
• Generated daily efficiency reports and line costing analysis.
• Prepared skill matrix based on operator grading and operation knowledge.
• Reduced production losses through material planning and workflow optimization.
• Monitored production flow and improved operator performance.
• Worked on the Opta Floor Project involving shop floor coordination and process monitoring.

IE Assistant - Arvind Smart Textile Pvt. Ltd. - Ahmedabad

(2021-05 - 2024-06)

• Developed garment production processes including machine setup and target calculation.
• Prepared line layouts for new garment styles and production orders.
• Conducted WIP and bundle analysis for effective production monitoring.
• Improved productivity through operator performance analysis and process monitoring.
• Reduced production waste and resolved shop floor issues.
• Identified and resolved bottlenecks to maintain continuous production flow.
• Conducted time and motion studies to improve process efficiency.

Bachelor of Arts - Bundelkhand University (2016 - 2019)

Higher Secondary Education - 12th - UP Board Allahabad (2015 - 2016)

Secondary Education - 10th - UP Board Allahabad (2013 - 2014)