Ajay Chaudhari

Production Engineer

Talent

MumbaiMember since June 23, 2026

Manpower HandlingProduction Planning & ControlSCADA & Process MonitoringSAP DocumentationRoot Cause Analysis (RCA & CAPA)Preventive & Autonomous MaintenanceContinuous Improvement (Kaizen, Poka-Yoke, 5S, WCM, OPL, SS)7 Wastage controllingGemba and BrainstormingSafety Compliance & Risk AssessmentPermit to work safety (General, Confined, Hot, Height)TPMX-Bar and R-Bar chartsPhosphating and surface treatment processesShot blastingProblem-solvingTeamworkAdaptability

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Manpower HandlingProduction Planning & ControlSCADA & Process MonitoringSAP DocumentationRoot Cause Analysis (RCA & CAPA)

About

Results-driven Production Engineer with 8+ years of experience in manufacturing operations, plant management, and continuous improvement. Skilled in SCADA-based process control, SAP systems, and World Class Manufacturing (WCM). Proven ability to improve productivity, reduce downtime, enhance safety compliance, and lead cross-functional teams in high-volume production environments.

Experience

Junior Engineer – Production - Saint-Gobain India Pvt. Ltd.

(2021-08)

Led calcination plant operations using SCADA systems.
Managed shift production, manpower planning, and troubleshooting.
Maintained SAP production records and documentation.
Achieve daily production target, Coordinate with Manpower, Machines & Materials
Operated equipment including VRM, conveyors, crushers, and cyclones, Mixer, Calciner fluidization, Bucket Elevators, Apron feeder.
Implemented and WCM initiatives (Kaizen, OPL, SMAT, SS)
Improved productivity through process optimization
Supervised and trained operators.
Ensured safety compliance and conducted risk assessments.
Developed preventive maintenance plans.
Led problem-solving using varies tools CAPA (6M, FISHBONE, WHY-WHY, EWO, QEWO)
Contributed to auto truck loading automation project.

Trainee Technician - Sigma Electric Manufacturing Corp. Pvt. Ltd. - Pune

(2018-04 - 2020-04)

Operated CNC machines as per engineering drawings.
Performed machine setup and offset adjustments.
Used precision instruments for quality inspection.
Supported SPM machine operations and maintenance.
Implemented TPM, 5S, and Kaizen.
Controlling process monitoring and stability X-Bar and R-Bar charts for quality control.

Trainee Engineer - Break Manufacturing Pvt. Ltd. - Jalgaon

(2016-02 - 2018-02)