Ajay Chaudhari

Results-driven Production Engineer with 8+ years of experience in manufacturing operations, plant management, and continuous improvement. Skilled in SCADA-based process control, SAP systems, and World Class Manufacturing (WCM). Proven ability to improve productivity, reduce downtime, enhance safety compliance, and lead cross-functional teams in high-volume production environments.

Junior Engineer – Production - Saint-Gobain India Pvt. Ltd.

(2021-08)

• Led calcination plant operations using SCADA systems.
• Managed shift production, manpower planning, and troubleshooting.
• Maintained SAP production records and documentation.
• Achieve daily production target, Coordinate with Manpower, Machines & Materials
• Operated equipment including VRM, conveyors, crushers, and cyclones, Mixer, Calciner fluidization, Bucket Elevators, Apron feeder.
• Implemented and WCM initiatives (Kaizen, OPL, SMAT, SS)
• Improved productivity through process optimization
• Supervised and trained operators.
• Ensured safety compliance and conducted risk assessments.
• Developed preventive maintenance plans.
• Led problem-solving using varies tools CAPA (6M, FISHBONE, WHY-WHY, EWO, QEWO)
• Contributed to auto truck loading automation project.

Trainee Technician - Sigma Electric Manufacturing Corp. Pvt. Ltd. - Pune

(2018-04 - 2020-04)

• Operated CNC machines as per engineering drawings.
• Performed machine setup and offset adjustments.
• Used precision instruments for quality inspection.
• Supported SPM machine operations and maintenance.
• Implemented TPM, 5S, and Kaizen.
• Controlling process monitoring and stability X-Bar and R-Bar charts for quality control.

Trainee Engineer - Break Manufacturing Pvt. Ltd. - Jalgaon

(2016-02 - 2018-02)

• Operated phosphating and surface treatment processes.
• Managed shot blasting, acid treatment, and cleaning.
• Maintained assembly parameters for brake systems.
• Faced in IATF audits.
• Participated root cause analysis for defects.

Diploma - Mechanical Engineering - MSBTE (2015)

HSC - Nashik Board (2012)

SSC - Nashik Board (2010)