Ajay Kumar
Analyzer Engineer | Site Manager | Process & CEMS Analyzers
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About
Analyzer Engineer and Site Manager with 15+ years of experience in analytical instrumentation, process online analyzers, CEMS, analyzer houses, installation, commissioning, preventive/corrective maintenance and troubleshooting across oil & gas, petrochemical, power, fertilizer, chemical and cement plants. Currently managing an Analyzer AMC contract at SEZ Reliance, Jamnagar with a 15-member team. Strong experience in GC analyzers, CEMS, oxygen, moisture, H2S/SO2, TOC, pH and conductivity analyzers, along with sample handling systems, client coordination, PM/CM planning, reporting, compliance and invoice management.
Experience
Site Manager / Site In-Charge at Endress+Hauser (India) Pvt. Ltd. (2025-01 – Present)
- Lead a 15-member team responsible for Analyzer AMC operations covering gas, liquid and CEMS analyzers.
- Plan daily activities, PM/CM schedules, technician allocation and site priorities.
- Conduct daily toolbox meetings and coordinate with client/process/instrumentation teams.
- Prepare monthly DPR, analyzer availability reports, compliance documentation and invoice-related records.
Site Manager / Site In-Charge at SICK India Pvt. Ltd. (2023-03 – 2024-12)
- Managed a 15-member analyzer maintenance team for the SEZ Reliance AMC contract.
- Handled PM/CM planning, manpower distribution, toolbox meetings, client coordination and monthly reporting.
- Maintained availability, compliance and service documentation for analyzer systems.
Sr. Analyzer Technician at AIMS Electronics, Qatar (2018-12 – 2023-03)
- Provided technical support for analyzer technicians and senior technicians.
- Performed preventive/corrective maintenance, troubleshooting, calibration and technical support for GCs and process analyzers.
- Coordinated daily planning with clients and prepared checklists, calibration reports and corrective-maintenance reports.
- Prepared functional test procedures for safety-critical devices.
Lead Engineer / Analyzer Engineer at Chemtrols Industries Pvt. Ltd. (2012-02 – 2018-12)
- Handled analyzer service, AMC, projects and commissioning activities across oil & gas, petrochemical, power, fertilizer, chemical and cement plants.
- Served as Lead Engineer / Site In-Charge for GAIL India and Essar Power/Jamnagar analyzer AMC activities.
- Managed maintenance planning, critical spare lists, monthly calibration, calibration reports, sample handling systems and daily routine checks.
- Maintained client coordination, service records, failure history, attendance/site registers, invoice documentation and payment follow-up.
- Prepared standard maintenance procedures, troubleshooting guidelines and functional test procedures for safety-critical devices.
- Reviewed analyzer applications and sample handling systems for suitability with process conditions.
- Commissioned 33 Siemens MAXUM II GCs at GAIL India; supported Reliance J3 commissioning and multiple analyzer/analyzer-house projects.
- Executed installation, pre-commissioning and commissioning of analyzer shelters at MRPL/ONGC Phase-3, Mangalore and NFL Panipat, including stack analyzer SAT activities.
Education
B.E. in Electronics & Instrumentation – RGPV Bhopal University (2011)
Higher Secondary Certificate – Haryana Secondary & Higher Secondary Education Board (2004-03)
Senior Secondary Certificate – CBSE Education Board (2000-03)
