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Ajay Kumar

Ajay Kumar

Analyzer Engineer | Site Manager | Process & CEMS Analyzers

Talent
Jamnagar, JamnagarMember since March 17, 2025
Installation & CommissioningSample Handling SystemsTroubleshooting & CalibrationSiemens MAXUM II GCClient coordinationPM/CM planningReportingInvoice management
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Installation & CommissioningSample Handling SystemsTroubleshooting & CalibrationSiemens MAXUM II GCClient coordination

About

Analyzer Engineer and Site Manager with 15+ years of experience in analytical instrumentation, process online analyzers, CEMS, analyzer houses, installation, commissioning, preventive/corrective maintenance and troubleshooting across oil & gas, petrochemical, power, fertilizer, chemical and cement plants. Currently managing an Analyzer AMC contract at SEZ Reliance, Jamnagar with a 15-member team. Strong experience in GC analyzers, CEMS, oxygen, moisture, H2S/SO2, TOC, pH and conductivity analyzers, along with sample handling systems, client coordination, PM/CM planning, reporting, compliance and invoice management.

Experience

Site Manager / Site In-Charge at Endress+Hauser (India) Pvt. Ltd. (2025-01 – Present)

  • Lead a 15-member team responsible for Analyzer AMC operations covering gas, liquid and CEMS analyzers.
  • Plan daily activities, PM/CM schedules, technician allocation and site priorities.
  • Conduct daily toolbox meetings and coordinate with client/process/instrumentation teams.
  • Prepare monthly DPR, analyzer availability reports, compliance documentation and invoice-related records.

Site Manager / Site In-Charge at SICK India Pvt. Ltd. (2023-03 – 2024-12)

  • Managed a 15-member analyzer maintenance team for the SEZ Reliance AMC contract.
  • Handled PM/CM planning, manpower distribution, toolbox meetings, client coordination and monthly reporting.
  • Maintained availability, compliance and service documentation for analyzer systems.

Sr. Analyzer Technician at AIMS Electronics, Qatar (2018-12 – 2023-03)

  • Provided technical support for analyzer technicians and senior technicians.
  • Performed preventive/corrective maintenance, troubleshooting, calibration and technical support for GCs and process analyzers.
  • Coordinated daily planning with clients and prepared checklists, calibration reports and corrective-maintenance reports.
  • Prepared functional test procedures for safety-critical devices.

Lead Engineer / Analyzer Engineer at Chemtrols Industries Pvt. Ltd. (2012-02 – 2018-12)

  • Handled analyzer service, AMC, projects and commissioning activities across oil & gas, petrochemical, power, fertilizer, chemical and cement plants.
  • Served as Lead Engineer / Site In-Charge for GAIL India and Essar Power/Jamnagar analyzer AMC activities.
  • Managed maintenance planning, critical spare lists, monthly calibration, calibration reports, sample handling systems and daily routine checks.
  • Maintained client coordination, service records, failure history, attendance/site registers, invoice documentation and payment follow-up.
  • Prepared standard maintenance procedures, troubleshooting guidelines and functional test procedures for safety-critical devices.
  • Reviewed analyzer applications and sample handling systems for suitability with process conditions.
  • Commissioned 33 Siemens MAXUM II GCs at GAIL India; supported Reliance J3 commissioning and multiple analyzer/analyzer-house projects.
  • Executed installation, pre-commissioning and commissioning of analyzer shelters at MRPL/ONGC Phase-3, Mangalore and NFL Panipat, including stack analyzer SAT activities.

Education

B.E. in Electronics & Instrumentation – RGPV Bhopal University (2011)

Higher Secondary Certificate – Haryana Secondary & Higher Secondary Education Board (2004-03)

Senior Secondary Certificate – CBSE Education Board (2000-03)

Skills

Analyzer EngineerSite ManagerProcess & CEMS Analyzers

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