Ajay Mendhare

Production Professional with over 8+ years of experience. Currently associated with HYDROLINES BANGLORE PVT LTD as a Production Supervisor.

Volkswagen India private limited - Pune

(2016-07 - 2018-07)

• Overall responsibility of Line Quality
• Car Working test
• Car History card fill and reporting
• Cost saving through process improvement
• Line Issues resolution related to part and process
• Final Dispatch Inspection.
• In process Quality Checking

Sany Heavy Industry Pvt Ltd - Pune

(2018-09 - 2024-01)

• Responsible for Assembly, testing, NPD & Mfg. -BS4 Truck Cranes -25T, 45T, 50T, 60T & 80T & Crawler crane SCC 450 &SCI 850 new product Assembly.
• Successfully completed Proto development of SCC450 & SCI 850 Crawler crane.
• Successfully started the production of SCC450 & SCI 850 Crawler crane Boom.
• CFT member of 25T, 45T, 50T, 60T & 80T Truck Crane Proto development team.
• Strategic planning, control, productivity improvement and target achievement with manpower control.
• Responsible for achieving Assembly Deliverables for Truck Crane & Crawler Cranes.
• Control on rejection cost for achieving cost targets.
• Sustain Health, Morale & Safety of employees in ZERO Major and Minor accidents.
• Reediness of Cranes for Testing of truck cranes & Rough terrain crane.
• Dull Inventory control for physically available parts from long time.
• Tracking the material from the store to the production line.
• Checking the materials as per the BOM and providing a shortage parts list to the store.
• Providing alternative solutions for the shortage parts.
• Troubleshooting hydraulic issues found during testing.
• Assembling hoses and hydraulic parts for building a prototype machine.
• Following the proper hose routing as per the drawing.
• Testing the prototype machine and mapping pressure.
• Handling assembly of Truck cranes, Crawler cranes, and rough terrain cranes, as well as knowledge of Excavator assembly.
• Also handling entire process of machine assembly from start to dispatch (FDI to PDI).
• Lead the hydraulic assembly team and teach the assembly process to new team members.

Production Supervisor - HYDROLINES BANGLORE PVT LTD.

(2024-02)

• Production planning and control
• Team leadership
• Safety awareness
• Communication and coordination
• Knowledge of hose manufacturing processes and machinery
• Ensure daily production targets are achieved as per schedule.
• Monitor production activities and minimize downtime.
• Coordinate with planning, stores, and maintenance teams.
• Ensure hoses are manufactured according to quality standards and specifications.
• Monitor in-process inspections and corrective actions.
• Reduce rejection, rework, and customer complaints.
• Allocate operators and workers effectively.
• Train and guide production personnel on work instructions and safety procedures.
• Monitor attendance, discipline, and performance of the team.
• Enforce workplace safety rules and use of PPE.
• Conduct safety inspections and toolbox talks.
• Ensure proper operation of hose manufacturing machines.
• Coordinate preventive maintenance activities.
• Monitor raw material availability for uninterrupted production.
• Control material consumption and reduce wastage.
• Coordinate with stores for material issuance and stock management.
• Implement continuous improvement initiatives to increase productivity.
• Analyze production losses and take corrective actions.
• Support Lean Manufacturing and 5S activities.
• Maintain production records, shift reports, and performance data.
• Prepare daily, weekly, and monthly production reports.
• Track key performance indicators (KPIs) such as productivity, quality, and efficiency.
• Support customer visits and audits.
• Ensure production processes meet customer requirements and quality standards.

Diploma - Mechanical Engineering (2022)

ITI - Diesel Mechanical (2016)

HSC (2011)

SSC (2009)