Ajay Singh

• Mechanical Design and Engineering of Combustion Equipment like Fired Heaters, Waste Heat boilers, Waste Heat Recovery Units and CO Incinerators; Heat Exchangers 
• Proficient in Software: CAESAR II, STAAD, ROBOT for structural analysis, COMPRESS, AUTOCAD, and 3D modeling Tools, familiar with FRNCetc. 
•  Revamping and Troubleshooting of Process Fired Heaters, Reformers, Waste Heat boilers, GT Exhaust Waste Heat Recovery Units, Flare, Thermal Oxidizers, and CO Incinerators for Capacity Enhancement, Capacity or Efficiency Improvement, Emissions Reduction etc. 

• 16+ years’ experience in Project, Proposal, Feed, EPC, RFQs and Detailed engineering of Refineries and Petrochemical projects for Fired equipment.
• Preparing technical specifications for Equipment/Package from specifications from Licensor / Client / PMC 
• Responsible for managing and assigning tasks across various disciplines, including Process, Projects, Piping, Site, and vendors.
• Specialization in the structural, and mechanical design calculations and detail Engineering of Fired Heaters, Reformer, WHRU, WHB, Flare, Thermal Oxidizers and Waste Heat Recovery.
• I have extensive global experience in project execution, working as an EPC (Engineering, Procurement, and Construction) contractor, equipment contractor, and detailed engineering consultant.

• Engineering work planning, scheduling, and timely execution.
• Interface Management with Engineering Disciplines, Procurement & Construction/ Projects.
• Fired heater detail engineering (Mechanical, Combustion Sizing, Pressure Part Calculations, Tube Support Design & detailing).
• Performing Structure Analysis in Staad or Robot.
• Fired Heater Steel Structure Stability check & report review.
• Fired Heater Coil flexibility check and report review, support selection, and design calculation
• Review and approve drawings prepared by the design team and vendors, including detailed shop drawings.
• Estimation of Pressure Part, Structure, Refractory, Insulation, and Fireproofing BOMs
• Engineering management with various disciplines like Process, Projects, Piping, Site, and Vendors.
• Piping Layout/ Duct Layout / Plot Plan development for heater area.
• Review and approved the Fired Heater, APH, FD & ID Fan, Soot blower, Damper, and Burner Datasheets.
• Review of PFDs P&IDs, MSDs, Datasheets for Completeness.
• Review of Information & Correspondence provided by Client, PMC, and Licensor.
• Develop technical specifications for equipment and package items.
• Participation in IDC Process, Discussion with Engineering Disciplines, Clients, PMC & Vendors.
• Coordination with Vendor, Client, license, and other disciplines for engineering activities. 
• Preparation and Review of Material Requisition/ Purchase Requisition which consists of scope of work & supply, drawings & documents required, applicable project specifications, codes & standards, quality, safety, and inspection requirements.
• Review & Preparation of TQs and Technical Bid Evaluation (TBE).
• Identify the risks and opportunities for improvement when implementing a project, and capture
• Proposal engineering (i.e. estimation of the coil, piping items, refractory, plate, structural items, work volume instruction for site work estimation, etc.), Review and submission.
• Vendor kick-off meeting agenda & meeting notes.
• Review and approved the vendor documents (i.e. GAD, Calculations, Details Drawings, Datasheets,
• Fired heater package 3D model reviews and Modularization study.
• Support to Quality Team for Test at shop/site.
• Review of Inspection test plan and Test Reports.
• Engage with key stakeholders (Assembly team for assembly at the shop/site & mock-up test at the shop, erection team via remote/site visit, project team, and project through the construction, commissioning phases.

B. Tech. (Mechanical Engineering)

A.I.E.T., Lucknow under Uttar Pradesh Technical University Lucknow

⮚MBA (International Business & Marketing)

Maharishi Dayanand University (MDU) HARYANA.

⮚H.S.C.

Uttar Pradesh State Board.

⮚S.S.C.

Uttar Pradesh State Board.