Akash Chavan

Mechanical Engineer with 3+ years of experience in automotive BIW, NPD and sheet metal design. Skilled in CATIA V5 (Part Design, Assembly, GSD, Drafting, FTA) and Teamcenter PLM for end-to-end product development. Experienced in master section development, DMU validation, GD&T application, and BOM management.

Strong understanding of DFM/DFA, manufacturing feasibility, and structural performance. Proven ability to collaborate with cross-functional teams and suppliers to ensure timely and accurate product releases.

Design Engineer at Force Motors LTD (2023-09 – Present)

• Designed, developed, and released BIW sheet metal components using CATIA V5 (Part Design, Assembly, GSD, Drafting, FTA) aligned with NPD timelines.
• Created master sections, engineering surfaces, and detailed 3D CAD models based on functional, packaging, and manufacturing requirements.
• Applied sheet metal design principles, GD&T, and DFM/DFA methodologies to ensure product robustness and manufacturability.
• Managed design data, BOMs, and releases in Teamcenter PLM, ensuring version control and release accuracy.
• Performed DMU validation, interference checks, and fitment analysis for multiple vehicle variants.
• Incorporated engineering changes (DCR/ECR) and ensured timely updates aligned with program milestones.
• Coordinated with suppliers, manufacturing, and cross-functional teams to resolve design and feasibility issues.
• Supported prototype builds, validation activities (DVP&R), and product realization phases.
• Contributed to cost and weight optimization through design improvements and material selection.

Bachelor of Engineering in Mechanical Engineering – SNJB's Late Kantabai bhavarlalji Jain COE Chandwad, Nashik

Diploma in Engineering in Mechanical Engineering – Sanjivani K. B. P. Polytechnic Kopargaon

SSC – MSBSHSE, PUNE