Sr. Quality Specialist - TMS –DS SMITH
(2024-01)
- Leading QMS certification and surveillance audits, ensuring ongoing compliance with relevant standards.
- Identifying, assessing, and qualifying new suppliers for product introduction
- Conduct Vendor system audit as per DSS compliance, facing customer audits
- Overseeing change control, deviations, escalations, compliance issues, recalls, and field actions related to suppliers.
- Evaluating and improving existing processes to enhance operational efficiency and product quality.
- Handling Non-Conformance (NC) issues raised by customers, ensuring resolution via 8D methodology.
- Monitoring supplier performance through PPM metrics and following up on corrective action plans.
- Addressing daily PDI issues and providing training to the PDI team to maintain consistent quality standards.
- Preparing SQAP (PPAP) documentation for new product development to ensure adherence to quality specifications.
- Ensure adherence to Quality documentation as per QMS requirement
- Managing monthly price indexation for paper, wood, and plastic, analyzing cost fluctuations.
- Overseeing compliance with Extended Producer Responsibility (EPR) regulations and ensuring operations align with EPR rules.
- Contributing to plastic replacement projects, including feasibility studies, testing, and compliance assessments.
- Engaging in Plastic replacement projects- Involving in feasibility study, testing, compliance
Quality Head - Boxline Packaging India Pvt. Ltd.
(2021-11 - 2023-11)
- Carrying out various tests of corrugated kraft paper, corrugated box likeRCT, ECT, COBB, GSM test, Abrasion test, Compression, Tensile Etc. at each state of operation before material dispatch
- Ensuring sustenance of QMS in the organization, working as MR facing certification, surveillance audit
- Working as MR for FSC (Forest Stewardship Council), maintain documentation, provide training and awareness for sustenance
- Quality monitoring throughout the processes
- In-house rejection monitoring and analysis through 7QC tools and Why-Why Analysis
- Handling customer audits, Quality assessment Audits, Evaluation Audits
- PPAP Documentation. Directing & managing team towards Quality goals
- Analysis of customer complaints, finding the root causes implementing appropriate action & monitoring results using 8D approach
- Preparing process/product/system audit plan. Conducting audits, NC's/OFI's closure within the timeline
- Internal Audit, Plan, implementation, follow-up Audit if necessary
- Preparing dashboard on Power BI through data source & analysis. Creating reports & presentations
- Conducting MSA, SPC study for critical dimensions, conducting process FMEA
- Providing In-house training as per the plan and requirement and effectiveness Monitoring
Quality Engineer - Maschio Gaspardo, India
(2020-08 - 2021-07)
- Raw material inspection, rejection monitoring PPM calculation and supplier communication
- Handling manufacturing lines, weld shop, laser cutting, Rotor balancing stations Maintaining quality requirements, witnessing quality issues dealing with R&D for new modifications or developments
- Process audit/product auditfor all workstations making reports follow up audit
- Control plan preparation, Inspection/testing as per control plan for laser cut , welded, Painted, Assembled parts & Assembled machine.
- Report preparation & communication of nonconformities in detail
- Preparation of WI at workstations, SOP's preparation
- Providing training, makingOPL, quality alerts etc.
- Layout inspection of in-process parts
- Weekly, Monthly rejection monitoring of all in process rejection. Analysis of rejection. Deriving in process and supplier PPM through SAP
- Making movement in SAP according to material status
Quality Engineer - Sigma Electric Manufacturing Pvt. Ltd.
(2017-08 - 2020-08)
- Inspection & testing of die casting, plastic molding, machining, special process parts, reports preparation as per quality plans standards
- Complaint handling & RCA. Maintaining calibration system of gauges & Instruments
- Communication of NC's to suppliers & purchase team. Coordinating with supplier & purchase team, analysis of rejection and PPM monitoring
- Quality plan preparation, inspection, testing of material as per quality plan, layout Inspection as per plan
- Inspection and testing Raw material. Troubleshooting problems using quality control tools
- SPC, MSA, PPAP documentation, 8D analysis
- Process validation of special processes like Electroplating, Eddy coating making reports, Implementation of six sigma tools for process improving, making reports
