Refractory Engineer - M/s Esteem Project Pvt. Ltd. - Sector-67, Noida, UP
(2024-09)
Currently working as a Refractory Engineer and handling refractory installation, inspection, and quality control activities for major refinery and industrial projects in accordance with API-936 standards. Leading EPC company specializing in Direct Fired Heater manufacturing and project execution for major refinery and petrochemical clients including IOCL, BPCL, HMEL, HPL and Reliance Refinery Greenfield & Brownfield Projects.
Service Engineer - M/s Mahakoshal Refractories Pvt, Ltd. - Katni (M.P)
(2015-03 - 2024-09)
Total Experience 9 Years & 7 Months in Project Execution and Refractory Maintenance. Successfully completed 03 Major Greenfield Project in Chrome Pellet, Chemical Plant and Iron Ore Pellet Plant. Executed 08 Brownfield Projects in Cement Plant, Pellet Plant, & Sponge Iron Industries. Experience in Refractory Installation, Castable Application, Dry-out Activities, Quality control, Manpower Handling and Site Supervision.
Site Supervisor - Ace Calderys Ltd - Nagpur, (M.H)
(2009-11 - 2010-11)
Successfully completed refractory installation and maintenance projects for Sponge Iron Plants.
- Supervised refractory application, installation, and lining activities in Rotary Kiln, Inlet Chamber, Outlet Chamber, After Burning Chamber (ABC), Dust Settling Chamber (DSC), and other associated sponge iron plant equipment
- Managed refractory castable installation, insulation work, anchoring systems, and dry-out procedures as per technical specifications
- Ensured proper alignment, quality control, and dimensional accuracy of refractory lining in rotary kilns and related equipment
- Monitored manpower deployment, material consumption, work progress, and adherence to project schedules
- Conducted inspection of refractory materials and ensured compliance with safety and quality standards
- Supervised repair, maintenance, and shutdown refractory activities in sponge iron plant equipment
- Prepared daily progress reports, work completion records, and site documentation
- Ensured safe working practices and compliance with company HSE requirements during project execution
- Reported project progress, site execution status, manpower deployment and quality updates directly to the Kolkata Head Office
- Executed installation of LC-60 Low Cement Castable in Rotary Kiln and Cooler sections as per approved refractory lining procedures
- Carried out application of Conventional Castable in ABC, DSC and other areas
- Supervised refractory castable mixing, pouring, vibration, curing and dry-out operations
- Ensured proper lining thickness, alignment, expansion gaps and quality standards during refractory installation
Production Supervisor - The Perfect Pottery Co. (Madhya Bharat) Ltd
(2008-01 - 2009-12)
- Supervised production activities of AR (Acid Resistance) Bricks as per quality and production targets
- Monitored raw material preparation, moulding, drying, firing, sorting and dispatch operations
- Controlled kiln firing parameters to achieve required physical and chemical properties of finished products
- Conducted quality inspections during production and post-firing stages
- Coordinated with production, quality control and dispatch departments for smooth workflow
- Ensured proper sorting, grading, packing and dispatch of finished refractory products
- Maintained production records, stock reports and daily progress reports
- Implemented safety and housekeeping practices in the production area
Production Supervisor - ABS Refractories Pvt. Ltd. - Niwar, Madhya Pradesh
(2005-09 - 2008-09)
- Supervised manufacturing of High Alumina Fire Bricks (70% Al₂O₃) from raw material processing to finished product dispatch
- Managed batching, mixing, pressing, drying and kiln loading/unloading operations
- Controlled firing schedules and kiln temperatures to ensure product quality and desired refractory properties
- Monitored brick dimensions, bulk density, porosity, CCS and other quality parameters
- Supervised sorting, grading and packing of finished refractory bricks
- Coordinated manpower, production planning and material utilization to achieve production targets
- Ensured compliance with quality standards and production procedures
- Prepared daily production reports, firing records and dispatch documentation
- Maintained workplace safety and ensured adherence to company operational standards
