Amit Kumar Amit Kumar
In-Process Engineer (QA) & Supplier Quality Assurance (SQA)
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About
Results-driven Quality Assurance Engineer with 4.8 years of experience in In-Process Quality Control (IPQC) and Supplier Quality Assurance (SQA) within high-precision manufacturing industries. Holds a B.Tech in Electrical Engineering, offering a strong technical alignment for energy storage, inverter, and solar product manufacturing. Proficient in executing root cause analysis, 7QC Tools, 8D/CAPA problem-solving reporting, and managing shop-floor standards (5S, Kaizen, Poke-Yoke) to ensure absolute product reliability and zero-defect delivery.
Experience
In-Process Engineer (QA) & Supplier Quality Assurance (SQA) - Jyoti Rubber Industries
(2024-09)
Company Profile: ISO 9001 & IATF 16949 certified manufacturer of rubber and plastic molding components. Major supplier to Uno Minda, Minda Corporation, IFB Automotive, Moonlight, SMIIEL, Tahewa, etc.
- Execute In-Process Inspection, final validation, and raw material/Bought Out Parts (BOP) inspections to ensure total compliance.
- Formulate 8D/CAPA problem-solving reports and coordinate corrective and preventive actions for customer complaints.
- Draft and maintain Process Quality Control Standards (PQCS), Operation Standards (OPS), Quality Alerts, Work Instructions, andOne-Point Lessons.
- Perform standard Process & Product Audits and evaluate daily rejection data metrics (scrap levels, rework, PPM tracking) for theQA Head.
- Lead shop-floor 5S, Kaizen, and Poke-Yoke initiatives, conducting Red Bin Analysis to systematically minimize internal failurerates.
- Oversee initial component approvals via First Piece and Last Piece verification methodologies alongside layout inspection reportpreparation.
- Manage allocation of testing instrumentation, calibration overviews for gauges/machines, and regular training routines for lineoperators.
IPQC Engineer (In-Process Quality Control) - (TDK) Navitasys India Pvt. Ltd. - IMT Manesar, Gurgaon
(2023-09 - 2024-09)
- Managed real-time in-process metrics, conducting line audits, visual checks, and defect mitigation procedures.
- Synchronized with cross-functional teams to resolve production defects using standardized problem-solving mechanisms.
Diploma Engineer Trainee (DET - Quality) - A.G. Industries Pvt. Ltd. - IMT Manesar
(2022-09 - 2023-03)
- Supervised standard line operations, ensuring compliance with predefined customer engineering blueprints and specifications.
- Deployed 5S tools and captured measurement records across key physical parameters to maintain control thresholds.
Quality Engineer (FQA - Final Quality Assurance) - JNS Instruments Ltd. - IMT Manesar
(2020-09 - 2022-09)
- Validated final out-of-box quality metrics and performed system audits before shipment to final automotive customers.
- Facilitated extensive data tracking for end-of-line product defects to reduce historical external escape rates.
Education
B.Tech - Electrical Engineering
Class 12th - UP Board (2019)
Class 10th - UP Board (2017)
