Amit Navlakhe

Mechanical Design Engineer with 6+ years of experience in New Product Development (NPD), Electric Vehicle (EV) body structures, and mechanical subsystem design. Skilled in end-to-end product development, from concept generation and CAD modeling to prototype validation and production release. Proficient in Creo, AutoCAD, GD&T (ASME Y14.5), and PLM platforms including Enovia and 3Dexperience Strong track record of delivering innovative, manufacturable, and cost-effective engineering solutions through cross-functional collaboration.

Design Engineer - Eaton India Innovation Center - Pune, India

(2024-11)

• Managed a variety of projects, including mechanical sub-systems, connectors and provided critical design support for New Product Development (NPD).
• Contributed to Power Circuit Breaker (PCB) design, creating electrical and mechanical components for new products.
• Designed 3D CAD models and 2D layouts for cast and forged components.
• Utilized advanced CAD modeling and drafting techniques, applying expert knowledge of Geometric Dimensioning and Tolerancing (GD&T).
• Prepared packaging layouts and developed design concepts using 3D drafting tools (e.g., Creo).
• Designed and fabricated mounting plates, breaker compartments, and control panel structures using sheet metal tools and techniques.
• Developed 3D CAD models and detailed drawings of breaker components Including studs, busbar support frames, arc chutes, contact assemblies, and operating mechanisms.
• Hands-on experience in Mechanism Design and implementation. Proficient in Product Lifecycle Management (PLM) software (e.g., Enovia).
• Supported prototype development and coordinated with suppliers for tooling and fabrication.
• Collaborated with electrical and testing teams to validate mechanical performance under fault conditions.

Design Engineer - VE Commercial Vehicles Ltd. - Pithampur, India

(2022-11 - 2024-10)

• Designed and Development of electric bus body structure parts (Side Structure, Dashboard, Trims, Roof, Floor) across the entire product lifecycle.
• Designed and engineered automotive components [e.g., bumper systems, interior trims, engine brackets]
• Packaged and designed vehicle components, ensuring proper integration and spatial reference with existing bus body structures.
• Ensured design feasibility by implementing Design for Manufacturing (DFM) and Design for Aftermarket (DFS) principles.
• Verified technical drawings to meet the ASME Y14.5M Standard (GD&T) and suggested improvements for effective feature control and product requirement fulfillment.
• Executed Product Lifecycle Management (PLM) release activities on the integrated data management system.
• Conducted Review of Technical Specification (RTS) training for team members to streamline coordination with suppliers during vehicle parts release.
• Performed detailed requirement analysis and system-level concept design in compliance with AIS 052 (Bus Body) & AIS 135 standards (FAPS & FDSS).
• Key Projects Delivered: Bus Body Design for 9M EV Tenders, 13.5M EV Intercity Buses, and dedicated Export Projects.

Design Engineer - Global Technologies Services - Pune, India

(2021-08 - 2022-08)

• Proficient in detailing, modeling, and drafting, ensuring high-quality technical documentation.
• Designed and modified parts using Autodesk Inventor and Creo software to meet precise customer requirements.
• Applied expert knowledge of Geometric Dimensioning and Tolerancing (GD&T) and various design tools to all technical outputs.
• Ensured vehicle design meet standards for agility and accessibility throughout the development process.
• Utilized strong communication skills to clarify technical queries and consistently meet target deadlines.
• Developed and maintained effective working relationships across various organizational levels to facilitate project progress.

Operations Technician - John Deere India Pvt. Ltd. - Dewas, India

(2019-07 - 2021-07)

• Ensured the effective functionality of the Assembly Department, consistently contributing to the production of high-quality products.
• Reduced shop floor defects and successfully achieved scheduled quality and production targets.
• Coordinated actively with cross-functional groups (Quality, Maintenance) to maintain and meet production schedules.
• Provided support to Pre-paint and Post-paint Shop Departments as needed to optimize workflow.
• Applied in-depth knowledge of daily work instructions, including Standard Operating Environment (SOE), Control Plans, Operating Management System (OMS), and Total Productive Maintenance (TPM) practices (Daily Check Sheet Points).

B.Tech - Mechanical Engineering - Sri Aurobindo Institute of Technology (2020 - 2023)

Diploma - Mechanical Engineering - Jija Mata Govt. Polytechnic college (2016 - 2019)