Anand Murugan

Highly accomplished Polymer/Plastic Technology Engineer with over 11 years of expertise driving operational excellence in injection molding, process stabilization and optimization, plastic materials and their characteristics, and new mold validation and maintenance. Proven track record across FMCG, rigid packaging, engineering plastics, mobile chargers, household goods, and furniture. Expert in implementing ISO, BRC, SOP, CAPA, and Lean Manufacturing tools (5S, RCA, Kaizen) to eliminate waste and optimize utility maintenance.

A hands-on leader dedicated to rigorous documentation, technical training, and fostering a culture of continuous improvement within progressive organizations.

Senior Engineer (Production/Maintenance) at Milla Group SL Limited (2018-08 – Present)

• Led daily production operation and achieved production targets while ensuring strict quality standards
• Implemented process improvements and lean practices to reduce wastage and enhance efficiency
• Led cross-functional initiatives with the tool room, electrical, and maintenance teams to achieve process stabilization and optimization, reducing cycle times and eliminating machine downtime
• Conducted new mould trials and optimized machine performance for better manufacturing outcome
• Collaborated with the tool room team to execute the reverse engineering of legacy molds and achieve product weight reduction while maintaining strict quality standards and customer specifications
• Expert in analyzing and transitioning existing plastic material grades to newer alternatives to boost production yield and lower scrap generation
• Managed spare parts inventory, preventive maintenance schedules and major machine repairs (mechanical and hydraulic)
• Prepared detailed documentation for SOPs, production parameters, mould trials and maintenance acitivites
• Trained and supervised technicians on Mould change & machine operating and product quality, safety procedures
• supported ERP implementation for BOM creation
• Executed new machine installation, relocation, and utility maintenance effectively
• Resolved customer complaints efficiently by providing root-cause analysis and sustainable technical solutions

Production Engineer at SSF Plastics India Limited (2015-06 – 2018-08)

• Managed mould change procedures and process setup to ensure efficient manufacturing operations
• Contributed to process improvements by standardizing moulds and machine settings for better consistency and efficiency and control rejection rate
• Analyzed rejection causes to identify root issues and implemented controls to improve product quality
• Delivered operator training on mould change procedures and product quality checks to maintain high standards and reduce errors
• As part of the team that started the New Salcomp Charger facility and the Wittmann Robot automation
• Maintained compliance with BRC and ISO documentation standards through accurate record-keeping and updates
• Ensured 5S housekeeping standards were followed to promote a clean and organized work environment

B.Tech in Plastic Technology – CIPET (Central Institute of Petrochemicals Engineering & Technology), Guindy, Chennai (2015)

HSC (Higher Secondary Certificate) – Govt. High. Sec. School, Periyampatti, Dharmapuri (2011)

SSLC (Secondary School Leaving Certificate) – Govt. High. Sec. School, Periyampatti, Dharmapuri (2009)