QA/QC Manager (Projects) - M/S. EVERSENDAI ENGINEERING HFZ (IMS COMPANY) - Multiple countries
(2007-06)
Comprehensive quality assurance and quality control management for heavy construction projects in steel structures, power, petrochemicals, oil & gas and marine EPCC projects. Manages inspection teams, equipment verification, welding procedures, and documentation.
- Project co-ordination with bay inspectors/NDT inspectors.
- Technical review for parent metal specification, welded joint properties, joint location, quality and acceptance criteria.
- Welding personnel training and qualifications.
- Equipment verification and validation
- Production planning like procedure specification, welding sequences, environment conditions, allocation of competent personnel.
- Qualification of welding procedures
- Preparation of welding procedures specification.
- Work instruction preparation.
- Welding consumable product review and inspection.
- Review for weldability of material
- Inspection and testing for before welding
- Inspection and testing for during welding
- Inspection and testing for after welding
- Calibration and validation of measuring, inspection and testing equipments.
- Preparation of all Quality Control Procedures, Inspection & Test Plan
- Project client inspector co-ordination.
- Attending QA/QC Minutes of meeting, Project Requirement related Meetings.
- Third party co-ordination.
- Sub-contractor's inspection.
- Monitor and control the stage inspection.
- Inspection of Fit-Up, Welding & Consumables as per the client requirements
- Offering the job to client inspection
- Co-ordination with the NDT crews
- Final Inspection for the painted items as per the project requirements.
- IRN & QC dossier preparation.
- QC dossier final review & Submission.
- Maintaining the NCR register & Documents.
- Monthly analysis chart (Raw material, fit up, welding, ndt, painting & final) preparation.
Inspection Engineer - M/S. GULF ENGINEERING INDUSTRY (ISO-9001-2000) - U.A.E
(2005-02 - 2007-05)
Inspection and quality control for manufacturing and construction of pressure vessels and structural components. Coordinated with authorized pressure vessel inspectors and conducted comprehensive testing and inspection activities.
- Receiving the drawing from engineering department.
- Attending QA/QC Minutes of meeting (discussion of quality issues if any).
- Preparation of all Quality Control Procedures, Inspection & Test Plan
- Incoming material inspection as per the project requirement.
- Preparing & Inspecting Welder Qualification Test and its documents
- Welding procedure specification preparation according to the material and specified Project specification.
- Welder qualification co-ordination with TPI/client.
- Well known about the common welding process like SMAW, FCAW, GTAW, SAW
- Conducting new welding procedure Qualification as per the project Materials.
- Inspection of Fit-Up, Welding & Consumables as per the client requirements
- Offering the job to client inspection.
- Co-ordination with the Authorized pressure vessel inspector (AI).
- Hydro test inspection of pressure vessel.
- Inspection of NDT Test Such as PT/MT/UT/RT.
- Inspection for the painted items as per the project requirements.
- In house calibration and maintaining the records.
- Maintaining the records such as WPS & PQR
- Preparation and getting approval of Inspections Data's & QC Dossier.
Production & Erection Supervisor - M/S. PIPELINES PROCESS AND EQUIPMENTS (P) LIMITED (ISO-9001-2000) - Mathur, Tamil Nadu, India
(1994-01 - 1998-12)
Supervised production and erection activities for boiler accessories and heavy structural components. Managed shop floor operations, scheduling, and coordination with other departments.
- Receiving the drawings from planning departments
- Deriving of procedure and sequence plan for the execution of various jobs
- Arriving at the man hours required for various jobs and scheduling.
- Planning and splitting of activities and allotment to each group
- Getting workload to ensure the shop floor always have full load
- Executing the shop floor activities to achieve the target in time
- Co-ordination with other departments for technical clarification and guiding the work force an optimize the workshop resource
- Maintaining the shop floor Equipment and machinery
- Preparing the actual material requirement as per drawings & Designs.
- Offering the stage inspection and getting clearance from QC.
- Handed over the completed jobs to logistics departments.
- Maintaining & updating the records as per the monthly plan.
Jr. Quality Control Engineer - M/S. PIPELINES PROCESS AND EQUIPMENTS (P) LIMITED (ISO-9001-2000) - Mathur, Tamil Nadu, India
(1998-01 - 2000-12)
Quality control and inspection activities for boiler accessories and structural components. Monitored welding and painting activities, reviewed material certificates, and maintained QC documentation.
- Receiving the drawings from planning departments
- Read and understanding the quality plan and quality procedures and work instruction, inspection & test plan.
- Incoming material inspection based on project requirement/drawing.
- Reviewing the material certificates and arranging test if any.
- Inspecting the fit-up, welding of the job based on the supplied drawing as per the client requirements.
- Monitoring and control the welding activities before/during/after welding.
- Inspecting the painted items as per the client requirements.
- Offering the job to third party inspection if required
- Maintaining the records such as inspections data's & QC Dossier.
Quality Control Engineer - M/S. PIPELINES PROCESS AND EQUIPMENTS (P) LIMITED (ISO-9001-2000) - Mathur, Tamil Nadu, India
(2000-01 - 2005-12)
Senior quality control engineer responsible for QC procedures, welder qualifications, NDT inspections, and comprehensive quality documentation. Performed internal auditing and coordinated with authorized pressure vessel inspectors.
- Deriving of procedure and sequence plan for the execution of various jobs
- Planning and splitting of activities and allotment to each group
- Suppliers and sub-contractors evaluation
- Coordination with internal QA/QC Staff
- Attending QA/QC Minutes of meeting and weekly Meetings.
- Internal auditing of ISO quality systems.
- Preparation of all Quality Control Procedures, Inspection & Test Plan
- Deriving sequence plan for the execution of various jobs
- Preparing & Inspecting Welder Qualification Test and its documents
- Welding procedure specification preparation according to the material and specified Project specification.
- Inspection of Fit-Up, Welding & Consumables as per the client requirements
- Co-ordination with the NDT crews
- Inspection of NDT Test Such as RT/PT/MT/UT
- Radiographic Film Interpretation
- Hydro test inspection. Co-ordination and getting sign from Inspector of boilers.
- Final Inspection for the painted items as per the project requirements
- To handling the material and Equipment with its Calibration Certificates
- Preparing & Review of Inspections Data's & QC Dossier.
