Arvind Sarapuri

Cost Engineering and Value Optimization professional with 25 years of experience across automotive, semiconductor, heavy engineering, and industrial sectors. Expertise in DFx, VAVE, should-costing, teardown benchmarking, and global procurement, delivering significant cost savings and operational improvements. Proven ability to lead cross-functional teams and drive strategic cost transformation. Seeking a Senior Manager or Program Manager role in cost engineering and value optimization.

Senior Project Manager – Cost Engineering, Sourcing & SCM / Teardown Benchmarking at HCL Technologies Ltd. (2010-04 – Present)

Sr. Cost Engineering / Negotiations Lead at Applied Materials India Pvt. Ltd. (2020-03 – Present)

Lead Cost Engineering and Negotiation activities for Applied Materials India, driving strategic cost optimization across global procurement programs effectively.

• Managed key semiconductor product lines including Reactor Chamber, Shower Head, Doors, Frame, Busbar, Adaptor, and Lift Mechanism across DDP, Etch, Implant, CVD, ALD and VMP platforms
• Developed and maintained comprehensive cost databases, enabling accurate data-driven savings analysis and strategic sourcing decisions with improved visibility
• Performed should-cost modeling and manufacturing cost analysis for machined, sheet metal, and assembly components with strong technical precision
• Led DFx (DFM/DFP) initiatives to optimize part design, eliminate manufacturability issues, and reduce total product cost significantly across projects
• Supported global sourcing negotiations and RFQ evaluations across regions, improving supplier competitiveness and cost transparency in procurement cycles

Project Technical Manager – Cost Engineering at HCL Technologies Ltd. (2018-05 – 2020-02)

Managed end-to-end cost engineering and RFQ delivery for global OEM programs across automotive, construction, and industrial domains successfully.

• Developed should-cost models for complex components including radiators, condensers, HVAC systems, and welded assemblies with detailed accuracy
• Led supplier RFQ analysis, benchmarking, and commercial negotiations to achieve cost-effective sourcing decisions and improved margin outcomes
• Partnered with procurement and engineering teams to support new product development and supply chain optimization initiatives globally
• Delivered value engineering initiatives that improved product cost efficiency and strengthened supplier competitiveness across multiple commodity categories

Project Lead – Cost Engineering / Sourcing at HCL Technologies Ltd. (2010-04 – 2018-04)

Led global cost engineering programs for Volvo Group across chassis, and heavy fabrication and powertrain, components with cross-functional alignment.

• Built advanced should-cost models for machined, casted, forged, and sheet metal components across multiple vehicle platforms globally
• Conducted teardown analysis and competitor benchmarking to identify cost reduction opportunities and design improvements systematically
• Collaborated with design engineering teams to validate concepts and drive cost-efficient product development decisions effectively across projects
• Led RFQ negotiations and value engineering initiatives, consistently achieving target cost alignment and supplier optimization objectives successfully

Assistant Manager - Manufacturing (Prototype) at Power Wave Technologies R&D (I) Pvt. Ltd. (2009-04 – 2010-04)

Costing Engineer at Satyam Computers Services Ltd. (2007-11 – 2008-12)

CNC Engineer at Jin Myung Precision Co. Ltd. (2006-06 – 2007-06)

CNC Machinist / Programmer at Kein Hing Industry Sdn. Bhd. (2004-04 – 2006-05)

CNC Machinist / Programmer at D-M-E Company India Pvt. Ltd. (2003-01 – 2004-04)

CNC Machinist at Ashok Iron Works Pvt. Ltd. (2000-12 – 2002-12)

CNC Machine Builder (Fitter) at Galaxy Machinery Pvt. Ltd. (1996-11 – 1997-08)

B. Tech in Mechanical Engineering – Karnataka State Open University (KSOU) (2017)

Diploma in Mechanical Engineering – Government of Karnataka, Department of Technical Education, Bangalore; Government Polytechnic, Belgaum, Karnataka (2000)