Ashish Semwal

Result-driven Quality Engineer with 10 years of experience in Automotive Manufacturing, specializing in Injection Molding, Assembly, and QMS operations. Proven success in IATF 16949 implementation, process audits, and CAPA systems. Achieved zero NCs in external audits, reduced customer complaints by 20%, and led Kaizen projects worth ₹3 lakh annually. Strong knowledge of PPAP, APQP, FMEA, and supplier quality systems aligned with Maruti Suzuki standards.

Sr. Quality Engineer (Moulding Shop) - Elin Electronics Ltd. - Ghaziabad

(2025-09)

• Lead QMS and process quality functions for injection molding operations in line with IATF 16949 and ISO 14001 standards.
• Achieved zero non-conformity in external and customer audits by implementing proactive audit readiness practices.
• Reduced customer complaints by 20% through root cause analysis (RCA), effective CAPA, and process validation.
• Spearheaded Kaizen and cost-saving projects worth ₹3 lakh annually by optimizing inspection and scrap control systems.
• Improved PPM levels by 5% through enhanced in-process inspection and error-proofing techniques.
• Conducted cross-functional FMEA, MSA, and SPC reviews to ensure process capability and part conformity.
• Delivered training on 5S, 7QC Tools, and problem-solving, fostering a culture of quality ownership.

Deputy Management Representative (QMS) / Quality In-Charge / Quality Engineer – Injection Molding - Lifelong India Pvt. Ltd. - Haridwar

(2022-09 - 2025-08)

• Lead QMS and process quality functions for injection molding, assembly, and PDI operations in line with IATF 16949 and ISO 14001 standards.
• Achieved zero non-conformity in external and customer audits by implementing proactive audit readiness practices.
• Improved PPM levels by 5% through enhanced in-process inspection and error-proofing techniques.
• Conducted cross-functional FMEA, MSA, and SPC reviews to ensure process capability and part conformity.

Quality Assistant Engineer – Injection Molding - Hartech Electronics Pvt. Ltd. - Haridwar

(2018-02 - 2022-08)

• Supported APQP, PPAP documentation, and new product validation including IPPT, ECN, and layout inspection to meet OEM standards.
• Managed internal audits, MSA, calibration, and document control ensuring QMS compliance.
• Reduced internal rejections by implementing CAPA for recurring defects and standardizing inspection processes.
• Collaborated with cross-functional teams to improve first-time-right (FTR) quality and reduce rework.

Quality Assistant Engineer – Injection Molding - AG Industries Ltd. - Haridwar

(2016-01 - 2018-01)

• Performed in-process and final inspections of molded and assembled parts per customer drawings and standards.
• Assisted in customer complaint analysis and corrective action implementation, minimizing repeat issues.
• Supported continual improvement projects aligning with Mahindra, Hero, and other OEM requirements.

B.Tech - Mechanical Engineering - Dehradun Institute of Technology

Diploma - Mechanical Engineering - Government Polytechnic Dehradun