Ashutosh Padhy

Execution-focused Mechanical Engineer with 15 + years of experience in Fabrication to Commissioning of Pellet Plant, SMS & RMHS in STEEL PLANT, Oil & Gas industry, specializing in Mechanical, Piping, and Structural works for EPC, Greenfield, Brownfield Projects. Proven track record in project execution, resource management, and client coordination across complex projects under top industry leaders. Skilled in interpreting technical drawings, handling material reconciliation, and ensuring strict QA/QC and HSE compliance.

Mechanical

Professional with 15 + years of experience in Structural, Piping & Equipment fabrication, Erection with QA/QC Inspection across industrial projects strong expertise in Drawing Interpretation (P&ID, Isometric, GA drawings) and Site Execution with SP3D model Understanding for 3D Visualization, Clash identification & Contractability and also prepared regular progress reports which involved analyzing the project schedule and potential delays. Hands-on experience from fabrication & erection in beneficiation, Ferrochrome and pellet plant projects, with successful commissioning support for a 5 MTPA Beneficiation Plant, 55000 TPA Ferrochrome and 2.77 MTPA Pellet Plant.

Currently

Associated with Sunkonnect Service Pvt Ltd as Asst Manager at ADANI Mining & Metals Pvt Ltd of Iron ore Handling Plant Capacity 7MTY. I was working as SENIOR ENGINEER at TUV SUD SOUTH ASIA PVT LTD as PMC of JSW STEEL LTD OF EXTENSION BROWN FIELD PROJECTS 10-15 MTPA. Results-driven management with over 15 years of experience in mechanical quality management of Structural fabrication, Erection of BOF & SMS Projects like Converter Bay, Charging Bay, Ladle Furanone Scrap Bay, Lag Aisle, BOF track, Material Hamling System, Gas Cleaning plant, Pump house, Electrical substation.

Caster bay.

Senior Mechanical engineer AS PMC at TUV SUD SOUTH ASIA PVT Ltd/ JSW STEEL LTD (2025-06 – Present)

• Managing all work permits of Structural erection Of SMS converter Bay, Charging BAY, scrap Bay, Caster Bay, Bag house, Slag screen, slag aisle, clean gasstack, Esp mcc, Substation, Twin rail track, RMHS.
• Erection of 54000 mt steel fabrication and erection of SMS Projects.
• Identifying site issues like improper supports, misalignment and valve accessibility problems.
• Check & Verify MTC of incoming materials.
• Check Foundation anchor bolts alignment of civil clearance.
• Check and inspection of welding joints by VT, DPT, MPT, UT, RT.
• Verify drawings like P &ID and isometric with the actual model & check accessibility & maintainability before execution
• Use Of SP3D Software for piping routing, Equipment layout & identify clashes with structure.
• Maintain and keep all the Test certificate.
• Check Material calibration of all machinery uses in erection & fabrication inspection.
• Conduct regular quality inspection of assembly for Erection.
• Implement quality standard as per design.
• Assuring that all incoming fabricated materials as per drawing to meet company policies.
• Improving Quality standards & procedures to facilitate best for structural & Piping erection.
• Evaluate and implement new technologies to enhance efficiency.
• Handling quality escalation and issues on a priority basis
• Communicate about NCR Reports to clear and updates to higher management.
• Provide regular reports on performance, issues and improvements.
• Plan and manage daily progress report & Monthly progress report
• Manage Progress of actual verse FTM, FTQ & FTY to Management
• New sites implementation, readiness, testing and expedition in production
• Establishing WPS, PQR, and WPQ records.

Mechanical Structural Manager at VEN INDIA COUNSULTING PVT Ltd. (2024-10 – 2025-05)

BALDOTA GROUP, MSPL LTD

• Manage Mobilization to trial run of 3.2 pellet plant & 2.88 mtpa Beneficiation plant
• Total 20000 mt steel Fabrication, Erection & Equipment erection of Pellet Plant Green field project
• Manage Fabrication to Trial run experience of IOBP & IOGS individual segment like Ball mill, Concentric Thickener, Filter Press building, RMHS, Hydro cyclone, Pump, LIMS, HIMS, FLOUTATION and Conveyor Circuit.
• Erection of Grinding & Balling process, Induration process, Cooling and Handling process
• Manage fabrication to trial run of Balling Disc /Drum, Grate Kiln systems, pelletizing building, Annular cooler, RMHS
• Team leadership, Contractor hiring, training and staff management.
• Conduct periodical activity for Quality and progress continuity plan.
• Preparing daily reports to follow the team’s productivity against goals set for the team.
• Provide training on equipment erection and safety Protocols. Ensure projects are completed on time, within budget, and meet technical standards.
• Reconciliation of fresh steel materials

Sr. Engineer /HPCL Project at Tristar management services pvt ltd. (2021-09 – 2024-10)

• Act as custodian for overall project progress reporting for project controls.
• Support sub-contractors for the erection of above ground piping spool & coordination with drawing & material ability.
• Generating erection plan for all type of piping like as CS, SS, IBR, AS.
• Marking of spool checking equipment alignment and generating report.
• Fabrication of spools and erection.
• Check fit-ups and prepare reports.
• Evaluated GAD & P&ID’s.
• Working on piping connection and insulation of all PROCESS & UTILITY piping system within the assignment area.
• Coordinate with engineering and other department with regards to site modification & technical query.
• Review and sign RFI (Request for inspection) of subcontractor for equipment which are ready for Clint inspection.
• Experience in pipe fitting, pressure testing (HYDRO & PNEOMETRIC), commissioning and welding procedure will be highly advantageous in application process.
• Prepare Weekly & Monthly Progress Reports (include S-curves, Bar charts, manpower histograms etc.) along with Management Reporting.
• Fabrication (Direct and Indirect) Man-hour Log.
• Coordinating with Fabricators and Contractors for Planning and Effective Execution of the Job.
• Ensure Safe and Effective of Piping Construction Activities with Respect to the Quality and Schedule.

Sr. Engineer at Plada Infotech engineering pvt Ltd. (2019-07 – 2021-08)

TATA STEEL LTD

• Maintain accurate documents including schedules progressreports change orders
• Check and verify inspection materials as per requirement.
• Phase wise inspection of fabrication and erection like marking, cutting, fit up, welding
• Preparation of Protocol according drawing
• Monitoring the fabrication, erection progress of RMHS, Bag house, Cement silo, Clinker silo.
• 12000 mt steel fabrication and erection.

Senior engineer at Q Degrees Service pvt ltd (2017-09 – 2018-09)

• Execution of Fabrication and erection of RMHS & BMHS system
• 70000 MT Steel fabrication and erection of RMHS.
• Execution of Erection Wagon Tripler, Stacker Reclaimer. Ship Loader
• Execution of both fabrication & erection of Base blending building, Fine crushing blending building, Fine crushing screening building, Coal Handling Plant.
• Managing Planning and billing support for Sites.
• Make Contractor billing and checking for clearance
• Making Daily Progress Report
• Distribution of Drawing as per scheduling
• RA preparation and certifying
• Material reconciliation.

Sr.Engineer at Rpd Infrastructure pvt Ltd (2021-01 – 2021-07)

Ramco Cement Ltd

• Executed erection and installation of major pellet plat equipment including Ball Mill, Rotary Klin Travelling gate, Esp & Conveyor system.
• Performed alignment of rotary & static equipment like Pump & Gear box.
• Executed piping erection as per P& ID, GA drawing & Isometric drawing
• Preparation of Protocol according drawing
• Monitoring the fabrication, erection progress of RMHS, Bag house, Cement silo, Clinker silo.
• Coordinated with Civil, electrical & Client teams for smooth execution & clearance

Junior Engineer (L&T) at RS of Larsen & Toubro Ltd /BHUSAN Steel LTD (2011-04 – 2014-07)

now Tata steel LTD steel plant 6 mtpa.

• 120000 mt steel fabrication and erection experience of Blast furnace, Sinter plant, Coke oven
• Experience in 80 km Conveyor fabrication and erection.
• Handling of progressing activity.
• Achievement of target as per daily progress planning
• Developed excellent fabrication and erection skills completing project on time to specification.
• Giving support in drawing understanding and clarifying to vendors.
• Inspection of various stages in- process fit up and final making inspection documents co-ordinate with EPC CONTRACTOR.
• Inspection of incoming materials receives report for steel and consumables and correlation with test certificate and invoice.
• Inspection of fit-ups, dimensions, alignment and assembly works.
• Planning for Fabrication from beginning to end.
• Co-coordinating with clients for smooth operation.
• Supervise the work & give necessary clarifications to fabricator as required
• Arranging fit up inspection as per dimension and elevation mention in revision drawing.
• Arranging the client inspection every day and making daily progress reports
• Planning for fabrication of structure by considering area wise completion dates as per schedule.
• Execution of the job by taking consideration handover dates as per schedule sue of fabrication drawings and steel material to the contractors as per the erection priority.
• Checking of cutting plan to minimize the wastage of steel.
• Attend Progress Review Meetings with higher officials, Highlight the Project progress status and Bottlenecks and actual site execution Problems
• Total erection drawings to be studied and issue the drawings to vendors according to erection sequence
• Inviting quotations from vendors for materials and services and suggesting the management team about the most cost-effective option
• Preparing cash flow reports and BOQ (Bill of quantities) for the organization and reporting them to the team lead
• Interpreting tenders/ contracts of or for the clients
• Ensure that the work (fabrication & erection) is carried out as per standards
• Co-coordinating with client for smooth operation.
• Planning for Fabrication and erection from beginning to end.
• Ensure that the work is full of safety
• Make necessary QC documents

SenioEngineer at Das and Sons India pvt ltd /TATA STEEL LTD (2014-08 – 2017-09)

• Execution of Fabrication and erection of 3.2 mtpa Pellet Plant green field project
• Reviews of drawings and ensure at the information is communicated to construction Foreman and Superintendent
• Resolve issuesin structural mechanical drawings and specifications by conferring with the consultants
• Analyzing the requirements of the project and preparing the estimations accordingly

Graduate (Btech) – Bundelkhand Institute of Engineering & Technology

Diploma in Mechanical engineering – Bhubaneswar polytechnic