Sr. production In charge at Link Middle East Industry (2022-02 – Present)
Senior production management role overseeing galvanizing line and wire drawing operations with focus on process optimization, quality control, and team leadership.
- Strong knowledge of galvanizing line production processes and troubleshooting, including handling of annealing furnaces, hydrochloric acid (HCl) addition, zinc ammonium chloride (flux) addition, zinc replenishment, wiping pads, and nitrogen nozzles.
- In-depth understanding of wire drawing machine operations and related challenges, including die draft selection, powder consumption, die wear, and speed optimization.
- Well-versed in the operation and maintenance of vertical pad wiping systems.
- Skilled in operating and maintaining both annealing and zinc bath furnaces.
- Extensive knowledge of both wire drawing and galvanizing wire production, with a strong focus on product quality and problem-solving.
- Experienced in planning and coordinating daily production engineering processes to ensure high-quality output and timely delivery.
- Proactively identifies unsafe operations and practices, and reports them promptly to management.
- Develops and enforces safety procedures and environmental regulations to maintain a safe and compliant workplace.
- Provides engineering support to production and maintenance teams to optimize performance and minimize downtime.
- Conducts engineering analysis to reduce scrap, improve efficiency, and ensure consistent product quality.
- Knowledgeable in the operation and maintenance of chain-link and barbed wire manufacturing machines.
- Sets daily, weekly, and monthly production objectives and communicates them clearly to all team members.
- Organizes workflow by assigning responsibilities and preparing detailed work schedules.
- Supervises, coaches, and supports employees to enhance individual and team performance.
- Monitors production output to ensure adherence to quality standards and technical specifications.
- Prepares and submits regular reports on team performance, production progress, and areas for improvement.
Sr. Production Engineer at Systematic Group of Companies (2018-07 – 2022-01)
Senior production engineer responsible for production planning across multiple departments including Wire Drawing, Galvanizing Line, Patenting Line, and ACSR Line with focus on process improvement and cost reduction.
- Production Planning for All Department. (Wire Drawing, Galvanizing Line Patenting Line, ACSR Line)
- Set daily/weekly/monthly objectives and communicate them to all departments Supervisor.
- Organize workflow by assigning responsibilities and preparing schedules.
- Check production output according to specifications.
- Submit reports on performance and progress to Management.
- Making decisions about equipment use and maintenance.
- Implementing improvements to the production process.
- Estimating costs and preparing budgets.
- Ensuring products meet quality standards.
- Track all materials, equipment, and labor, and report daily production figures.
- Monitor the productivity of staff, materials, and equipment to ensure maximum efficiency.
- Cross Functional Collaboration with Other Department.
- Assist with the development of personnel.
- Organized machines and manpower by making shift schedules.
- Report known issues in the scopes of job safety, quality, productivity.
- Conduct daily process patrol in production and non-production common areas.
- Check production output and quality index according to plan.
Shift Supervisor at Bedmutha Industries Limited (2015-09 – 2018-06)
Shift supervisor managing wire product plant operations, maintenance, and quality with focus on machinery optimization and employee oversight.
- To manage wire product plant operations, maintenance, and quality.
- In Depth knowledge of different types of wires and their manufacturing process.
- Well known knowledge about wire drawing production and Galvanizing wire production. Like product and problem wise.
- Plan and coordinate production engineering processes on a daily basis to produce high quality products.
- Organized machines and manpower by making shift schedules.
- Focused on optimizing manpower utilization for improved efficiency and productivity.
- Responded promptly to machinery breakdowns to minimize downtime and maintain production efficiency.
- Conduct daily process patrols in both production and non-production common areas.
- Set daily/weekly/monthly objectives and communicate them to employees.
- Organize workflow by assigning responsibilities and preparing schedules.
- Oversee and coach employees.
- Check production output according to specifications.
- Check daily monitoring and process parameter control.
- Visit customer center and solve their Problem