Ayush Jain

Performance-driven Design Engineer with experience across NPD, automation, and industrial design. Strong expertise in mechanical systems, mechatronics integration, and design optimization using FEA, GD&T, and DFMEA. Proven ability to lead end-to-end product development, collaborate with cross-functional teams, and deliver compliant solutions for industries including Machine Design, Railways, Oil & Gas, and Smart Product.

Adept at combining mechanical, electrical, and software domains to solve complex engineering challenges.

ASSISTANT MANAGER at RPG Group (2023-03 – Present)

• Lead end-to-end design of Gas Meter and Railway products from concept to production.
• Drive NPD and sustenance activities, ensuring cost, quality, and timeline adherence.
• Perform design calculations, validation, and testing in compliance with RDSO, ISO, and BIS standards.
• Execute electronics integration and support software UAT for smart products.
• Deliver optimised mechanical solutions for insulators and surge arrestor products.
• Conduct non-linear FEA, tolerance analysis, DFMEA, and DFM to improve reliability and manufacturability.
• Manage multiple projects using PLM/PDM, ZOHO, and MS Project tools.
• Interface directly with clients, including Indian Railways, DFCC, BPCL, and GAIL.
• Defined product development roadmaps aligned with business goals and regulatory standards.

SENIOR DESIGN ENGINEER at L&T Technology (2022-02 – 2023-02)

• Executed NPD and detailed mechanical design for components and subsystems.
• Developed concept-to-production designs with strong application of GD&T and engineering fundamentals.
• Owned the master model and ensured drawing quality.
• Designed frames and subsystems using sheet metal, casting, and machined parts.
• Contributed to AI-based camera Field-of-View (FOV) optimisation solutions.
• Coordinated directly with international clients for technical delivery.
• Design and selection of hydraulic cylinders. PLM data control

DESIGN ENGINEER at Krossmark Innovations (2021-01 – 2022-01)

• R&D for special-purpose machines (SPM) from prototype to manufacturing, ensuring manufacturability and flexibility in changing parts.
• Applied DFMEA/DFMA to improve the product. Design CRP plant and piping systems.
• Performed static FEA on heavy structures, achieving ~35% weight reduction.
• Coordinated GD&T and delivered micron-level accuracy for Laser Stripping Machine designs.
• Designed vacuum chamber systems and executed ball screw, guideway, and motor selection for precise motion control.

DESIGN ENGINEER at Laxmi Pharma Machines (2019-08 – 2020-12)

• Designed Special Purpose Machines (SPM) as per customer requirements.
• Performed structural analysis and optimisation of machine frames.
• Developed bottle washing machines with modular change parts and turntables.
• Designed jigs and fixtures for heavy components
• Design and simulate the mechanism tracing and output

PRODUCTION ENGINEER at Prathvi Foods (I) Pvt. Ltd. (2017-06 – 2018-06)

• Managed production processes and quality control for multiple oil grades.
• Designed and optimised production lines using statistics and process engineering.
• Reduced changeover time through improved machine scheduling.
• Development of production process for a new product line

M.Tech in Design Engineering – Nirma University (2018 – 2020)

B.E in Mechanical Engineering – MIT Mandsaur (2013 – 2017)