Babulal Das
Operation Manager – Production Head (fabrication, Manufacturing, Assembly, Design, Quality, Tipper & Trailer Manufacturing)
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About
Production Head (fabrication, Manufacturing, Assembly, Design Quality, Tipper & Trailer Manufacturing) Quality, Design & Production Manager with 15+ years of experience in tipper, tip trailer, semi low bed, flatbed and heavy fabrication trailer manufacturing. Expert in process planning, welding quality, CNC laser/plasma nesting programming in Omniwin, Sigma Nest, Lantek, Most2D Software, press brake, jig & fixture development, and cost control. Proven ability to lead large shop-floor teams, improve productivity, and deliver defect-free trailers on time.
A results-driven Senior Manager with a passion for building high-quality tip trailers through smart planning, strong leadership, and zero-compromise on safety and quality.
Experience
Senior Manager – Production Head (Quality, Design & Production) - HUMMA ESTATE PRIVATE LIMITED - Ganjam, Odisha
(2025-11)
Tipper & Trailer Manufacturing Company
- Led end-to-end production of tipper, tip trailer, semi low bed & flatbed trailers
- Plan daily, weekly & monthly production schedules
- Manage Laser, Plasma, Oxy Cutting, Shearing, Press Brake, Welding, Shot Blast & Paint Booth
- Ensure welding quality as per drawings & standards
- Reduce rework and improve first-time-right quality
- Control manpower, productivity, overtime, BOM, costing & material planning
- Coordinate with Design, Purchase, QA & Dispatch teams
- Maintain safety, 5S & housekeeping on shop floor
- Developed fabrication drawings, jigs & fixtures for accurate assembly
- Implemented welding quality standards and inspection processes
- Trained supervisors, welders & operators
Production / Fabrication Manager - TATA AUTOCOMP SYSTEM LIMITED
(2024-04 - 2025-11)
Heavy Engineering / Tata motors Fabrication Unit
- Planned daily, weekly & monthly production targets
- Supervised laser, plasma, press brake, MIG welding & shot blasting
- Ensured safety, quality & on-time dispatch
- Improved productivity and reduced scrap
Production Engineer – Design & Production - ASL ENTERPRISES LIMITED - Jamshedpur
(2019-01 - 2024-04)
Tipper & Trailer Manufacturing Company
- Led end-to-end production of tipper, tip trailer, semi low bed & flatbed trailers
- Developed fabrication drawings, jigs & fixtures for accurate assembly
- Implemented welding quality standards and inspection processes
- Reduced rework by 30% through process improvement
- Managed CNC plasma/laser cutting, press brake, Paint booth, Shot blast, welding & painting
- Controlled BOM, costing & material planning
- Trained supervisors, welders & operators
Production Supervisor – Design & Nesting programmer - JJCO PRESS METAL PRIVATE LIMITED - Adityapur Jamshedpur
(2013-04 - 2019-01)
JCB BUCKET Manufacturing Company
- Hands-on experience in JCB / Backhoe Loader bucket fabrication, repair & assembly
- Knowledge of heavy-duty bucket design, wear plates, cutting edges & side cutters
- Expertise in MIG / ARC welding for JCB buckets & attachments
- Fabrication of rock bucket, trenching bucket, GP bucket & heavy-duty buckets
- Use of high tensile plates (Hardox / EN / wear-resistant steel)
- Jig & fixture setup for accurate bucket alignment
- Quality inspection for weld strength, dimensional accuracy & durability
- Repair & rebuilding of worn-out buckets (lip, teeth, shank, side plates)
- Production planning for JCB bucket mass manufacturing
Production Supervisor – Nesting and press Shop - JAISHREE ENTERPRISES PRIVATE LIMITED - Rahargora Jamshedpur
(2010-04 - 2013-04)
TATA MOTORS Manufacturing Company. Tata Motors – Chassis Small Parts & Components Experience
- Hands-on experience in manufacturing & assembly of Tata Motors chassis small parts
- Worked on brackets, gussets, clamps, supports, cross-member fittings & mountings
- Knowledge of laser / plasma cutting, press brake bending & welding for chassis parts
- Involved in jig & fixture setup for accurate repeatability
- Ensured dimensional accuracy & fitment quality as per Tata Motors drawings
- Controlled BOM, routing & process planning for chassis components
- Followed Tata Motors quality standards & inspection systems
- Coordinated with QA, production & vendor teams
Education
Diploma - Advanced course in Machinist Trade - INDO GERMAN TOOL ROOM INDORE (2007 - 2010)
B.Tech - Mechanical - DHANESHWAR RATH INSTITUTE OF ENGG. AND MGMT STUDIES, CUTTACK (2014 - 2018)
Intermediate of Science - Science - S.P. COLLAGE DUMKA (2003 - 2005)
Metric - E. G. HIGH SCHOOL MADHUPUR (2002 - 2003)
