Bhaskar Bhaskar

General Manager with 17 years of experience in leading Quality Assurance and Quality Control efforts in the Best life style apparel pvt lt. Proficient in all aspects of Quality Management Systems, ISO9001:2015, internal auditing, 8D reports, root cause analysis, and Corrective Action Planning. Strong knowledge of APQP, PFMEA, FMEA, and DFMA.

CAPA Committed to ensuring the highest quality standards are met to deliver exceptional products and services. Accomplishments include leading successful audits.

General Manager - Quality - Best life style apparel Pvt ltd - Ujjain-MP

(2024-09 - 2026-02)

• Managed end-to-end quality assurance operations from fabric inspection to final audit across 1100 sewing machines, knitted for men's innerwear and outerwear.
• Led end-to-end implementation of QMS across 90 production lines (1100 machines), achieving 98% first-pass yield within initial rollout phase, with structured CAPA and audit systems in place.
• Coordinated and ensured compliance for multiple factory audits, including Social Compliance, Technical Audit, WRAP, GMP, and FCCA.
• Oversaw development and timely follow-up of all sample stages, including size set, photoshoot, pre-production, and display samples.
• Led training and development programs for new operators, checkers, supervisors, and managerial staff to enhance quality awareness and performance.
• Executed line setup for new styles and trained QA and production teams on quality standards and risk prevention measures.
• Facilitated pre-production analysis meetings and quality circle discussions to proactively address potential issues in new styles.
• Implemented and continuously improved the Quality Management System (QMS) across all departments.
• Successfully introduced self-trimming and self-checking processes in sewing lines, achieving progress toward a zero-defect production system.
• Monitored inspections at all critical stages, including pilot run, inline, mid-line, pre-final, and final inspections.
• Managed quality team budgeting and ensured cost-effective utilization of resources.
• Analysed buyer complaints and penalties to identify root causes and implement corrective actions.
• Conducted weekly analysis of OQL (Outgoing Quality Level) and First-Time Pass/Fail data to drive continuous improvement.
• Enforced and maintained a zero-error policy in packing and packaging processes.
• Maintained DHU below 2.5% and Rejection below 0.5%.
• Taking care of technical aspects like Folders & Guides & Automation & Methods to get improve the efficiency.

Quality Head - Ginza Industries ltd - Surat-Gujarat

(2014-04 - 2024-08)

Taking care of fabric to final inspection QA operations & 650 Machines sewing quality. Products are Knitted garments Men's inner garment & Lingerie apparels. Specially producing of Men's Boxer & Briefs like Cotton & Blended fiber, Organic Cotton & Vest and Kids under garments. Women's products like Panties Slip & Night dress.

• Coordinator for all Factory audits like social audit, factory audit etc.
• Follow-up all samples like Size set, Photo shoot, preproduction sample, display samples.
• Training/Education to all new operators and Supervisors and managers.
• Line setting for all new style and educate to QA team and Production team about precaution of quality.
• Pre-production Analyze Meeting for each new style.
• Process control System set up and continuous monitoring.
• Quality system implements in Fabric, Cutting, packing and follow-up.
• Quality circle meeting in daily basis to analyses the quality issue.
• Inspection at various stages (Pilot run, Inline, Mid-line, Pré-Final & Final)
• Packing process follow-up according to buyer standard.
• Quality complaint & Improvement/Corrective action plan for all the department.

Quality Assurance Inspector - BUREAU VERITAS consumer product service - Mumbai-India

(2012-10 - 2014-12)

• Learnt & implemented lot of buyer SOP & requirements for multiple products & cross verified of multiple buyer SOP implementation for Multiple inspections.
• Pre-production Inspection (Garments like Men's & Women's inner wear and multiple lingerie products, Leather products like bags and accessories)
• In-line Inspection (Garments, Home textiles, Jewellery, Hard goods and Leather products like Bags and shoes and accessories.)
• Final Random Inspection (Garments like Inner garments & Lingerie products, Home textiles, Jewelry, Hard goods and Leather products like Bags and shoes and accessories.)
• Fabric Inspection at Various Point System.
• Loading Supervision (Container loading).
• Factory quality Evaluation.
• QMS Implementation.
• Closely monitoring of buyer comments/Complaints & Implementation of CAP for further inspection.

Quality Engineer - Intertek Testing Services (I) Pvt, Ltd. - Mumbai, India

(2010-04 - 2012-09)

• Learnt & implemented lot of buyer SOP & requirements for multiple products & cross verified of multiple buyer SOP implementation for Multiple inspections.
• Pre-production Inspection (Garments like Men's & Women's inner wear and multiple lingerie products, Leather products like bags and accessories)
• In-line Inspection (Garments, Home textiles, Jewellery, Hard goods and Leather products like Bags and shoes and accessories.)
• Final Random Inspection (Garments like Inner garments & Lingerie products, Home textiles, Jewelry, Hard goods and Leather products like Bags and shoes and accessories.)
• Fabric Inspection at Various Point System.
• Loading Supervision (Container loading).
• Factory quality Evaluation.
• QMS Implementation.
• Closely monitoring of buyer comments/Complaints & Implementation of CAP for further inspection.

SSLC - Government higher secondary school Salem (2003 - 2003)

Diploma in Textile Technology - Textile Technology - Thiagarajar Polytechnic College, Salem (2003 - 2006)

B.Tech - textile technology (Fashion technology) - Sona college of technology-Salem (2007 - 2010)