Bhaskar Pichuka

INSTRUMENTATION ENGINEER - HETERO DRUGS - NAKKAPALLI

(2014-09 - 2018-09)

Working at HETERO DRUGS LTD, 6.1MW POWER PLANT and 45 Ton(AFBC) Boiler with Honeywell software
I alone installed and calibrated transmitters in 3 process boilers in Hetero Infrastructure Private Limited
Calibrating flow and pressure Transmitters using hart communicator
Calibrating Siemens positioner and installing the control valve
Installing the pressure switch and float type level control switch
Calibrating RTD and thermocouple
Repairing the auto drain valve and solenoid coil
Necessary maintenance to compressors and dryers
Service the power cylinder which operates the damper
Service the pull cord switch and belt sway switch
I have experience in calibrating the belt weigher and load cell adjustment with chain calibration and rod calibration
Calibrating PH meter and conductivity meters
I have experience in installing oppositive meter (S.P.M)
I have little knowledge in D.C.S. operation and bypassing the trip interlock in boiler and turbine
I have a boiler 2nd class certificate
Best knowledge in understanding circuits
Preventive maintenance to the motor

SHIFT ENGINEER FOR INSTRUMENTATION - HINDUSTAN NATIONAL GLASS PRIVATE LIMITED - MENAKURU

(2018-10 - 2020-02)

Controlling and monitoring the temperatures of FOREHEARTH in SIEMENS PLC
Maintenance to Servo motors
Half yearly Maintenance of Forehearth Burners
Daily Maintenance of Lehr Burners
Calibration to load cells of essae and shrenk process and Calibration to bench weighing scale of essae
Changing the sensors like 3-wire proximity
Maintenance to blow, blank and valve block panel
Maintenance and servicing paddle level switches
Troubleshooting on PLC and I/O modules

SHIFT ENGINEER FOR ELECTRICAL AND INSTRUMENTATION - Virchow Petrochemical Private Limited - JADCHERLA

(2020-02 - 2025-08)

Providing necessary connections for various reactors like SSR and GLR
Alone done the project of 4.5MW thermal power plant (30tph Thermax boiler and 4.5MW Triveni turbine)
Commissioning of 14.5MW power plant (75 ton CFBC ISGEC boiler and Siemens condensate turbine)
Worked in a solar power plant of 10MW
Commissioning of 30kl, 150kl and 250kl fermentation reactors along with media preparation tank, soya oil preparation tank, sugar solution preparation tank, ammonia and PAA tanks automation
CIP tank automation for fermenters
Providing connections to ANFDs and centrifuges
Commissioning vacuum pumps of EDWARDS ES-400 and its troubleshooting
Done the project on utility automation
Done the project of 150 KLD ETP automation
Done the project of solvent dispensing system
Cross-checking checking of RTD sensor through RTD simulator
Calibrating pH meter of global using standard solutions
Have well-known knowledge in installing camera and media converters
Have knowledge of intercom connections

SPECIALIST FOR ELECTRICAL AND INSTRUMENTATION - Crest Cellulose Private Limited - NAIDUPETA(MENAKURU VILLAGE)

(2025-08)

Handling of shift schedule and shift activities
Following the documentation and preventive maintenance schedule
Speed door of GFA maintenance works
Knowledge of packing machines like Techno weigh scale and TIA
Done the automation for dehydrator in ETP
Adding interlocks to thermopack and boiler
I made a separate VFD panel for speed door operations by using photoelectric electric sensors
Knowledge of dynamic and static pass box
Knowledge in focus app for material indent and to follow the vendors
Involved in 11kV to 33kV upgrade works

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