Bhavik Lamba
Head – Quality Assurance | Polymer & Flexible Packaging | Management Representative (QMS / EMS / FSMS)
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About
Quality Assurance Leader with 13+ years of experience in flexible packaging, polymer processing, food-contact packaging, and integrated management systems. Currently leading Quality Assurance operations at Packaging Film Plant, AmulFed Dairy, as Head – Quality Assurance and serving as Management Representative for QMS, EMS, and FSMS. Expertise in developing and implementing quality management systems, supplier quality management, customer quality assurance, laboratory quality systems, product and raw material qualification, audit management, CAPA, regulatory compliance, and continuous improvement.
Proven ability to lead cross-functional teams, manage customer and certification audits, resolve complex quality issues, and support new product development through technical evaluation and process optimization. Strong technical background in blown film extrusion, polymer materials, flexible packaging, food safety compliance, and packaging material testing, with a commitment to delivering operational excellence and customer satisfaction.
Experience
Head – Quality Assurance - AmulFed Dairy - Packaging Film Plant, Gandhinagar
(2013-06)
- Lead the Quality Assurance function for the manufacturing of flexible packaging films used in food and dairy applications, ensuring compliance with customer, regulatory and food safety requirements.
- Establish and maintain robust quality control systems covering raw material qualification, in-process quality assurance, finished product inspection and product release.
- Develop, review and approve product specifications, quality standards, testing methods and technical documentation to ensure compliance with customer and regulatory requirements.
- Lead supplier quality management activities, including supplier qualification, technical evaluation, performance monitoring and raw material approval.
- Drive customer quality initiatives by investigating complaints, conducting root cause analysis, implementing CAPA and monitoring effectiveness to improve customer satisfaction.
- Oversee laboratory quality activities, including validation and evaluation of physical, mechanical and barrier properties of packaging materials.
- Support new product development, packaging innovation, polymer material evaluation and process validation through technical trials and performance assessment.
- Collaborate with Production, Procurement, R&D, Marketing and external laboratories to improve product quality, process capability and operational efficiency.
- Analyze quality performance indicators, identify improvement opportunities and implement quality improvement initiatives across manufacturing operations.
- Mentor and develop the Quality Assurance team while promoting a culture of quality, food safety and continuous improvement throughout the organization.
- Managed packaging material testing and performance evaluation including mechanical properties, barrier properties, sealability, and other critical quality parameters to ensure product performance.
Management Representative – QMS / EMS / FSMS - AmulFed Dairy - Gandhinagar
(2017-12)
- Lead the Integrated Management System (QMS, EMS and FSMS), ensuring compliance with ISO 9001:2015, ISO 14001:2015 and ISO 22000:2018 requirements.
- Plan, coordinate and lead internal, external, customer and certification audits, ensuring timely closure of audit observations through effective Corrective and Preventive Actions (CAPA).
- Monitor the effectiveness of management systems using key performance indicators and drive continual improvement initiatives across the organization.
- Review organizational processes to ensure compliance with statutory, regulatory and customer requirements while supporting operational excellence.
- Advise top management on the performance of Quality, Environmental and Food Safety Management Systems through Management Review Meetings and periodic performance reporting.
- Develop, review and control documented information, including policies, procedures, work instructions and records, ensuring compliance with applicable standards.
- Facilitate cross-functional risk assessments, non-conformity investigations and continuous improvement projects to strengthen system performance.
- Coordinate with certification bodies, regulatory authorities, customers and internal stakeholders during audits and inspections, ensuring successful compliance outcomes.
Education
Bachelor of Engineering (B.E.) - Plastic Technology - Gujarat Technological University (2013-05)
Diploma in Plastic Engineering - Plastic Engineering - Nirma University (2010-05)
