Biswanath Mohanty

Result-driven Quality Control Engineer with 3.4 years of hands-on experience in automotive and manufacturing industries. Proficient in implementing PPAP, FMEA, SPC, and 7 QC Tools to ensure zero-defect production. Demonstrated expertise in product performance testing including Bond Strength, Static & Dynamic Stiffness, and Durability Testing.

Skilled in root cause analysis, process optimization, and cross-functional collaboration to drive continuous improvement initiatives. Proven track record of reducing rejection rates and enhancing product quality standards.

Project Quality Engineer & In-Process Quality at SKS FASTENERS LTD (2023-2025)

Spearheaded in-process quality control for automotive anti-vibration systems, ensuring 100% compliance with customer specifications and IATF, ASME standards.

• Executed comprehensive product performance testing including Bond Strength, Static Stiffness, Dynamic Stiffness, and Durability Testing to validate component reliability
• Implemented SPC techniques and control charts to monitor critical-to-quality parameters, driving process stability and reducing variation
• Conducted root cause analysis using 8D methodology and 5-Why analysis to resolve quality issues and prevent recurrence
• Collaborated with cross-functional teams to develop and maintain PPAP documentation, FMEA, and Control Plans for new product launches
• Mentored shop floor operators on quality procedures, inspection techniques, and defect identification protocols

Quality Control Engineer at ZF STEERING GEAR (INDIA) LTD (2023)

• Managed incoming, in-process, and final inspection activities for steering system components ensuring adherence to OEM specifications
• Utilized precision measuring instruments (CMM, Vernier Caliper, Micrometer, Height Gauge, Go/No-Go Gauges) for dimensional inspection
• Analyzed quality data and generated MIS reports to track rejection trends and drive corrective actions
• Participated in customer audits and internal quality audits, achieving zero major non-conformances

Quality Inspector / Trainee Engineer at SUJAN COOPER-STANDARD AVS PVT LTD (2018-2019)

• Performed incoming material inspection and first article inspection (FAI) for fastener components
• Maintained inspection records, calibration logs, and quality documentation as per ISO 9001 requirements and ASME standards
• Assisted in supplier quality development activities and vendor assessment programs

Bachelor of Technology (B.Tech) in Mechanical Engineering – Koustuv Institute of Technology, Bhubaneswar (2012-01 – 2016-12)