Brajesh Nagar
Assistant General Manager | HOD – Production | Cement Pyro-Processing
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About
Cement industry professional with 20+ years of experience in production, pyro-processing, plant commissioning, process optimization and shift operations. Currently serving as Assistant General Manager and HOD–Production at Shree Cement, RAS/Beawar. Experienced in large-capacity FLS and KHD pyro systems, AFR utilization, WHRS, refractory optimization, DCS logic development, NOx mitigation and plant performance monitoring.
Experience
Assistant General Manager (HOD – Production) - Shree Cement Ltd. - RAS, Beawar, Rajasthan
(2012-09)
Head of Production for two units of 2.4 MTPA each (total 4.8 MTPA), two cement mills of 4.2 MTPA capacity and two Synthetic Gypsum Plants of 1 MTPA capacity.
- Cost optimization in refractory consumption and Synthetic Gypsum production through use of high-purity spent acid.
- Worked as Section Head – Pyro Processing for a 2.4 MTPA system.
- Worked on a new-project double-string KHD-designed pyro system and WHRS.
- Daily monitoring of process parameters for power and fuel consumption optimization.
- Maintaining key process parameters for smooth and efficient plant operation, including false-air arresting.
- Experience in liquid AFR (LCV/HCV) and solid AFR (RDF + agro waste) utilization at preheater and cooler locations.
- Commissioning and operation experience of an FLS-supplied NOx mitigation system.
Senior Engineer (Process) - ABG Cement - Thumadi, Naliya, Gujarat
(2012-04 - 2012-09)
Section in-charge for Pyro, Raw Mill and Coal Mill operations.
- Commissioning experience of a 10,000 TPD FLS-designed pyro system with double-string ILC calciner, Alkali Bypass System and Crossbar Cooler.
Engineer (Process) - UltraTech Cement - Kotputli, Jaipur, Rajasthan
(2009-01 - 2012-04)
- Commissioning and operation of a pyro system with 7th-stage preheater and SLC calciner to increase plant production up to 3,200 TPD.
- Worked with Honeywell Automation for development of DCS logics.
- Worked as CCR Operator and handled shift-operation problems.
Jr. Engineer (Process), Grade M-1 - ACC Ltd. (HOLCIM) - Lakheri, Bundi, Rajasthan
(2006-11 - 2009-01)
- Commissioning and operation of a pyro system with 7th-stage preheater and SLC calciner to increase production up to 3,200 TPD.
- Worked with Honeywell Automation for DCS logic development.
- Worked as CCR Operator and handled shift-operation problems.
Engineer (Production), Grade M - ACC Ltd. (HOLCIM) - Wadi Works, Gulbarga
(2005-12 - 2006-11)
- CCR Operator for a 12,000 TPD FLS-designed kiln and preheater.
- Handled shift-operation problems.
Jr. Engineer (Production) - Sanghi Cement Ltd - Kutchh, Gujarat
(2001-12 - 2005-12)
- CCR Operator and handled shift-operation problems.
- Commissioning and operation of an 8,000 TPD kiln with FLS-designed ILC and SLC calciners and Alkali Bypass System.
Education
Engineering Diploma - Cement Technology - Govt. Polytechnic College, Chittorgarh (1996 - 2000)
