Ch19-016- Vani
Plant & Process safety engineer
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About
To work in a firm with a professional work driven environment where I can utilize and apply my knowledge and contribute to the company in terms of Safety, Health & Environment on a continual basis to keep me as a live professional and to enrich my knowledge and experience to the maximum.
Experience
Plant & Process safety engineer - Deccan fine chemicals (India). Pvt.Ltd - Tuni Site
(2024-12)
- Identifying the Hazards and risks involved in the process through Preliminary desktop screening & Process risk assessment (PRA) by following risk-based process safety approach & providing appropriate controls (Following LOPA system) at production & processing areas.
- Compilation of Product Wise Process safety data required for PRA – Physical & chemical properties, Toxicity information, Fire & explosion properties, stability & reactivity hazards (From MSDS/Bretherick’s hand book) & Chemical Hazard Assessment report data (RC1e, DSC, Carius tube apparatus, ARC).
- Basic knowledge on Assessment of graphs and data generated from RC1e (desired reactions) & DSC, Carius tube apparatus, ARC experiments (Undesired reactions) and defining the classification of stossels Criticality class.
- Review of P&ID/ PFD (Checking the Compatibility using CRW4 Software and Equipment Information) and review of block flow diagram/Batch process with reference to CHAR data.
- Evaluating & managing process safety risk assessment studies (PRA) of defined products
- Providing Interlocks to process equipment’s based on criticality in the process (BPCS, SIS interlocks).
- Managing the critical chemical reactions by performing detailed risk assessments to ensure the safety.
- Conducting PSSR (Pre/Post-Startup Safety Review) from the outcomes of PRA actions & implementation of those key actions in field with 100% compliance before the batch startup.
- Evaluating controls based on hierarchy, for handling chemicals in different ways (i.e. Transferring, unloading, Cleaning & Maintenance activities) is done through Chemical Risk Assessment (CRA)/Containment strategy.
- Calculating Orifice size for controlled addition of raw materials (Exothermic reactions)
- Conducting Process Safety Training Programs (Induction, product specific & Shop Floor trainings)
- Review on Management of change through Smartent software (Changes related to process equipment, batch process & operating parameters).
- Basic knowledge on distributed control system (DCS) operations – ABB Software.
- Put in order (Monthly HSE Report, Safety Display boards, PPE matrix, Product Training Pack, Basis of safety).
- Conduct Incident investigation occurred in plant & process operations using (Basic/detailed 5Why principle) & implementing recommendations from “CAPA “
- Basic Knowledge on work permit system.
- Engaging in pre/post customer EHS audit activities involves “tracking compliance points and maintaining an audit trail for documentation purposes.”
- Scheduling internal inspections quarterly and tracking the observations in SmartTrack.
Safety officer - Dr. Reddy's Laboratories Ltd. - Bachupally Site
(2023-09 - 2024-09)
EHS&S Department.
- Responsible for punching Sustainability data in Benchmarking Gensuite.
- Developed and implemented comprehensive fire safety plans leading to 20% reduction in fire hazards.
- Conducted Safety training for employees.
- Attended building audits.
- Performed Inspection of Fire safety equipment’s, Systems and mobile systems.
Education
B. Tech - Chemical Engineering - Osmania University College of Technology, Hyderabad (2019 - 2023)
PUC - Prathibha Junior College, Mahbubnagar (2016 - 2018)
SSC - Vishwa Bharathi Techno School (2015 - 2016)



