Assistant Manager in the Process Department - ILJIN ELECTRONICS PVT LTD - Greater Noida
(2025-01)
Working on operation of PCB assembly for electric vehicle controllers and battery management system boards.
- Leading SMT & MI line quality operations, ensuring adherence to IPC standards
- Driving defect reduction and CAPA implementation using 8D & 5 Why
- Monitoring KPIs: FPY, scrap rate, defect PPM, and presenting to management
- Leading customer audits & ISO compliance activities
- Managing quality team, training, and skill development
- Driving continuous improvement projects (Lean, Six Sigma)
- Monitor manufacturing progress & Identify, Purpose all continual improvement projects in DMAIC or DMADV methodologies
- Led NPI launches (EVT/DVT/PVT) with zero major quality issues
- Preparing essential production documentation, such as PFMEA, SOPs, and Manufacturing Flow Diagrams
- Analyze customer schematics, drawings, and specifications to develop detailed plans for design, assembly, and integration of complex electro-mechanical systems and box builds
- Drove cost savings in stocking/non-stocking items, implement continuous improvements (5S, Poka Yoke, Kaizen), and maintained ISO & QMS documentation
- Coordinate root cause analysis & corrective action activities for process & product non-conformances using tools such as 8D, FMEA & Fishbone diagrams
- Work closely with engineering, production, & supply chain teams to resolve quality issues & implement preventive measures
- Customer focused, ensure timely responses to any customer queries or concerns, drive factory with Quality first mentality
- Drive continuous improvement initiatives using Lean, Six Sigma, or other methodologies to reduce waste & improve product quality
Process Engineer (L-3) in SMT Process & NPI Department - OPPO MOBILES INDIA PVT. LTD. - Greater Noida
(2021-04 - 2024-12)
Working as a NPI led of SMT Department (Mounting, Testing & Sub Assembly).
- Ensure the company's new products can smoothly enter into mass production, to participate in the review of new product projects
- Monitor manufacturing progress & Identify, Purpose all continual improvement projects in DMAIC or DMADV methodologies
- Perform detailed process characterization & understand process spec limits through margin study
- Managing & plan the resources required for production like Stencil Gerber, schematic Diagram, Wiring Diagram, RF route diagram, stencils, jigs, fixtures in advance
- Production Design & development by STENCIL DESIGN by Software CAM 350 for optimization our process & eliminate R & D based issues by Gerber modification & verify check plot & PCB Drawing after confirmation with Manager interfacing with vendor
- Management and coordination with another department team to achieve goals & Process stabilization
- Weekly quality data analysis, good knowledge of soldering defect and methods to analyze and improve them & make SPC(CP, CPK) PFMEA, MSA analysis(Gauge R&R) and control, reduce overall rework
- Implementation of 7 QC tools and control chart (C-chart, U-chart, NP-chart and P-chart) on shop floor
- Optimizing and improving processes and approaches to achieve Daily, Semi & annual goals
- Preparing and presenting the presentations for major quality and machine problem
- Management and working over the problem onsite and offsite comfortably & Improve the Quality Efficiency of the Product
- We are organizing Training programs for the teammates Setting effective Standards (Standard Operating Procedure), OPL (One Point Lessons)
- Inspection of team members' performance to ensure the highest work quality
- Conduct frequent periodic process audits and prepare report accordingly
- Identify CTQ, CTP in the process and develop improvement plan accordingly
- Work closely with engineering, production, & supply chain teams to resolve quality issues & implement preventive measures
- Customer focused, ensure timely responses to any customer queries or concerns, drive factory with Quality first mentality
- Drive continuous improvement initiatives using Lean, Six Sigma, or other methodologies to reduce waste & improve product quality
Process Engineer - XIHI TECHNOLOGIES PVT. LTD. - Noida
(2019-06 - 2020-12)
In Engineering Department.
Senior Technician in SMT Engineering Department - VIVO MOBILE INDIA PVT LTD
(2017-03 - 2019-06)
Graduate Engineering Trainee - HCL INFOSYSTEM LTD. - Noida
(2015-11 - 2017-02)
