David Samson

Experienced electrical maintenance professional with a 'C' license, specializing in utility, sewing machine, and pneumatic system maintenance. Proficient in MTTR, MTBF, preventive maintenance, and managing equipment such as compressors, DG sets, substations, HT/LT panels, transformers, STP, and fire alarm systems. Skilled in modifying HT/LT electrical drawings and securing CEIG certification.

Adept at ensuring equipment safety, conducting energy audits, and recommending alternative energy solutions to enhance efficiency and reduce costs. Committed to optimizing electrical systems for reliability, safety, and energy savings in industrial environments.

Deputy Manager - Maintenance - Wonderla Holidays Ltd

(2023-12)

• Manage electrical planning and implementation for a 65-acre amusement park project with a total budget of ₹606 crore.
• Ensure compliance with IS standards for materials supply and installation, including cables, earthing systems, conduits, and appropriate wire and cable selection.
• Oversee erection and commissioning of new land and water rides to enhance park attractions.
• Conduct maintenance and service of control panels and drives for existing land rides, improving operational reliability.
• Procure critical imported spares such as sensors, PLCs, and drives to support system upgrades and repairs.
• Perform comprehensive safety inspections on all rides, verifying functionality of safety devices, safety PLCs, and safety relays to ensure guest safety.
• Supervise erection activities for diesel generators (DG), vacuum circuit breakers (VCB), and transformers.
• Coordinate with Chief Electrical Inspector for Government (CEIG) to ensure regulatory compliance.
• Lead high-tension (HT) and low-tension (LT) cable laying, erection, and installation works within the park.
• Manage installation and commissioning of power equipment including 2.5 MVA transformer, 1500 KVA, 1010 KVA, and 500 KVA DG sets along with MV and VCB panels.
• Execute erection and commissioning of sewage treatment plant (STP), water treatment plant (WTP), recycling treatment plant (RTP), potable treatment plant (PTP), and other treatment facilities.
• Oversee installation and commissioning of SSB, SDB, and MCC control panels to streamline electrical distribution.
• Troubleshoot and maintain PLC and automation systems to enhance operational efficiency.
• Implement installation and commissioning of CCTV surveillance, public address (PA) systems, fire control panels, and audio & lighting systems for improved security and ambiance.
• Supervise erection and commissioning of passenger and service lifts to ensure safe vertical transportation.
• Manage air conditioning system (Caseate AC) installation and commissioning for climate control.
• Direct electrical wiring and installation works for high-rise buildings up to 14 floors.
• Prepare design drawings and commission kitchen equipment installations for restaurants, improving functionality and efficiency.

Assistant Maintenance Manager - Nimpaa telecommunications

(2023-05 - 2023-11)

• Fabricate spares and components to support both routine maintenance and preventive maintenance activities, enhancing equipment reliability.
• Install electrical and mechanical systems, ensuring compliance with safety and operational standards.
• Troubleshoot and resolve electrical and mechanical faults, reducing downtime by an estimated 15-20%.
• Maintain ARP and FRP cable support rods and associated systems to ensure structural integrity and optimal performance.
• Conduct thorough inspections, diagnostics, and debugging of diverse equipment types to identify and address potential issues early.
• Perform precise electrical repairs on machinery, minimizing equipment failure rates.
• Execute periodic calibration and maintenance of equipment, improving measurement accuracy by up to 25%.
• Test electrical and mechanical parameters regularly to guarantee operational accuracy and safety compliance.
• Conduct preventative and breakdown maintenance on pre-heaters and planetary gearbox motors, enhancing equipment uptime.
• Operate and maintain forklifts and hydraulic pallet trucks safely, boosting warehouse efficiency by an estimated 10%.

Maintenance Executive - Tata International

(2018-06 - 2023-05)

• Execute preventive, breakdown, and predictive maintenance for electrical equipment, including diesel generators (DG), enhancing operational reliability.
• Manage high-tension (HT) panels, incomers, and distribution systems to ensure uninterrupted power supply.
• Monitor power factor and key performance indicators to optimize energy efficiency and reduce operational costs by approximately 10-15%.
• Coordinate timely preventive maintenance of plant and utility equipment, minimizing downtime by [X]%.
• Liaise with Tamil Nadu Electricity Board (TNEB) authorities to secure necessary approvals and maintain regulatory compliance.
• Finalize specifications for CAPEX equipment procurement, installation, and commissioning, ensuring alignment with project requirements.
• Ensure availability of critical spares and consumables by managing procurement processes and maintaining stringent inventory control, reducing stock-outs by [X]%.
• Maintain comprehensive factory asset management systems to track and optimize equipment utilization and lifecycle.
• Drive team engagement in manufacturing excellence initiatives, including TPM, 5S, and daily management meetings, fostering continuous improvement culture.
• Enforce strict adherence to Health, Safety, and Environmental (HSE) standards, promote behavioral safety, and achieve zero lost time injuries (LTI); investigate incidents and implement corrective actions.
• Oversee HSE activities specifically related to sewing machine, skiving, and heat sealing operations, ensuring safe maintenance practices.

Facility Manager - Appasamy real estate

(2017-12 - 2018-05)

• Executed daily operational tasks with precision and efficiency, ensuring consistent workflow and adherence to quality standards.
• Resolved customer issues promptly by actively listening and addressing concerns; escalated critical matters to supervisors to prevent escalation.
• Acquired and applied new skills to streamline processes, resulting in improved efficiency and increased team productivity by approximately 15%.
• Sustained high energy and enthusiasm in a dynamic, fast-paced work environment to motivate team and enhance performance.
• Facilitated effective team communication by preparing and disseminating meeting agendas and informational materials.
• Supervised and managed a cross-functional team of 45 personnel, including Security, Housekeeping, Gardening, STP & WTP operators, and Technicians, fostering strong client and employee relationships.
• Coordinated project activities with vendors, ensuring timely execution within budget constraints; regularly reported progress and challenges to senior management.
• Monitored and ensured timely resolution of customer compliance requests by technicians, improving customer satisfaction scores by an estimated 20%.
• Utilized Microsoft Word and other software applications to generate professional documents and streamline internal and external communications.

Electrical Maintenance Engineer - Reckitt Benckiser Scholl india pvt ltd

(2016-07 - 2017-07)

• Coordinate shift manpower allocation and management for efficient execution of planned maintenance activities.
• Oversee maintenance shift operations, ensuring timely follow-up and resolution of breakdowns.
• Plan and execute regular maintenance activities to maximize equipment reliability and uptime.
• Assign work tasks to subordinates and monitor their performance to ensure quality and adherence to schedules.
• Monitor maintenance spare parts inventory to maintain optimal stock levels and prevent production delays.
• Follow up on spare parts indents and collaborate closely with the procurement team for timely supply.
• Track utility operations, including electricity board (EB) and diesel generator (DG) consumption, to optimize energy usage.
• Supervise and ensure timely completion of Annual Maintenance Contract (AMC) activities for all equipment.
• Plan and execute preventive maintenance programs (Time Based Maintenance - TBM) to reduce equipment failures.
• Operate and maintain press molding machines, ensuring safe and efficient production processes.

Electrical Maintenance Engineer - PS APPARELS INDIA PVT LTD

(2015-02 - 2016-07)

• Conduct preventive and breakdown maintenance for Motors, ACB/VCB, HT/LT Panels, Switchgears, Lighting Systems, and Belt Conveyors, enhancing operational reliability by X%.
• Execute continuous improvement initiatives for Electrical and Instrumentation systems, reducing downtime by X% and improving system efficiency.
• Acquire and implement new technical skills to optimize daily operations, resulting in a X% increase in productivity.
• Lead and manage a team of X employees, driving recruitment, training, and professional development to improve workforce performance and retention.

Electrical Maintenance Supervisor - Goms Electrical .co

(2011-02 - 2015-02)

• Analyzed electric and electronic schematics alongside mechanical layouts to accurately diagnose and resolve equipment malfunctions.
• Utilized electrical and mechanical testing instruments, including DMM, meggers, micrometers, and thickness gauges, to conduct precise measurements and assessments.
• Updated and optimized electrical components and systems, enhancing operational efficiency by an estimated 15%.
• Supported emergency and scheduled shutdowns, ensuring seamless execution of critical maintenance and electrical tasks.
• Executed preventive maintenance on electrical panels and conduits, reducing equipment downtime by up to 20%.
• Monitored daily power consumption of EB and DG systems to identify energy usage trends and optimize efficiency.
• Assessed current capacity of various cable and wire sizes to ensure compliance with safety and performance standards.
• Installed and maintained lamps, fans, fixtures, and other general electrical fittings, improving overall facility functionality.

Soldering reworker - Avalon Technologies

(2010-06 - 2011-01)

• Soldering and reworking the PCB boards
• THD & SMT semi conductores are fixing and soldering
• Troubleshoot for failure semi conductors
• Critical comments are remove the PCB board to RLC.

BE - EEE - Madha Engineering College (Christian Minority Institution), Chennai (2025 - 2025)

Diploma - Electrical - Bharath University, Chennai (2010 - 2010)

12th - Tamil Nadu, Tamil (2008 - 2008)

10th - Tamil Nadu, Tamil (2006 - 2006)